Abstract: A heat transfer surface monitoring (HTSM) system and cell for direct detection and monitoring of fouling, scaling, corrosion, and pitting of heat transfer surfaces. The system has a heat transfer plate (HTP) that has a heat transfer monitoring surface (HTMS). The system also includes an edge-lit light guide and light source to illuminate the HTMS, a fluid flow channel module, a heating/cooling module, a surface imaging module to view the HTMS, and a system controller. The environment is controlled to mimic the environment within heat exchange equipment, which are indicative of the changes inside heat exchange equipment. Output of signals relating to the HTMS are used as a guide mitigate problems related to the monitored heat exchange equipment. The system can also use a heat exchanger cylindrical tube with slit light guides along the tube, and the surface imaging module views the inner surface of the heat exchanger cylindrical tube.

Abstract: Tool wear monitoring is critical for quality and precision of manufacturing of parts in the machining industry. Existing tool wear monitoring and prediction methods are sensor based, costly and pose challenge in ease of implementation. Embodiments herein provide method and system for monitoring tool wear to estimate Remaining Useful Life (RUL) of a tool in machining is disclosed. The method provides a tool wear model, which combines tool wear physics with data fitting, capture practical considerations of a machining system, which makes the tool wear prediction and estimated RUL more stable, reliable and robust. Further, provides cost effective and practical solution. The disclosed physics based tool wear model for RUL estimation captures privilege of physics of tool wear and easily accessible data from CNC machine to monitor and predict tool wear and RUL of the tool in real-time.

Abstract: Tool wear monitoring is critical for quality and precision of manufacturing of parts in the machining industry. Existing tool wear monitoring and prediction methods are sensor based, costly and pose challenge in ease of implementation. Embodiments herein provide method and system for monitoring tool wear to estimate Remaining Useful Life (RUL) of a tool in machining is disclosed. The method provides a tool wear model, which combines tool wear physics with data fitting, capture practical considerations of a machining system, which makes the tool wear prediction and estimated RUL more stable, reliable and robust. Further, provides cost effective and practical solution. The disclosed physics based tool wear model for RUL estimation captures privilege of physics of tool wear and easily accessible data from CNC machine to monitor and predict tool wear and RUL of the tool in real-time.

Abstract: This disclosure relates generally to recommending tool configurations in machining. The machining tool configuration selection involves the selection of several tool specification parameters concerning the material, geometry and composition of the machining tool. The state-of-the-art methods uses a rule and knowledge-based system to select tool configuration, however these methods do not recommend tool configurations which satisfy customer requirement. Embodiments of the present disclosure uses a hierarchical model which is trained to predict acceptable tool specification parameters for a given requirement by learning the patterns from past tool selection data. Further a probabilistic approach is used to predict the top set of recommendations of tool configurations with a probability score for each prediction. The disclosed method is used for recommending tool configurations in a cylindrical grinding wheel process.