Abstract: A perpendicular recording head for use with magnetic recording media includes an unusually thin main pole. The main pole is made by depositing magnetically permeable material on a nonmagnetic substrate. The main pole is then magnetically coupled with an opposing pole so that the deposited magnetically permeable material is oriented parallel to the recording head's direction of travel.

Abstract: The present invention provides a thin film read head having a lower shield pedestal with an adjacent lower extra gap layer. The pedestal may be formed from a lower shield layer with the lower extra gap layer being inset within the lower shield layer so that the top surfaces of the lower extra gap layer and the pedestal are generally planar. This allows for deposition of generally planar lower gap and sensor layers. A sensor element may be defined on the generally planar surface using a bilayer resist structure. The generally planar surface of the sensor layer inhibits resist pooling which could otherwise degrade resist structure and sensor element formation. In a typical embodiment, the read head of the present invention may have a spin valve type sensor element with leads electrically coupled to the sensor element, an upper gap layer extending between the sensor element and the upper shield layer, and an upper extra gap layer disposed between at least a portion of the leads and the upper shield layer.

Abstract: The present invention provides a shared pole magnetic read/write head for achieving optimized erase band width and a method for fabricating same. It has been found that there exists a relationship between a quantity delta defined as the difference between the width of the first pole and the width of the second pole and the resultant erase band width. The method of the present invention optimizes the erase band width by adjusting the value of delta and results in a read/write head useful in circumstances where the servo does not require small erase bands such as those resulting from a self-aligned pole structure having equal widths. Additionally, the alignment of the second pole relative to the first pole is not of critical importance in the read/write head of the present invention, the first pole being wider than the second pole.

Abstract: In a preferred embodiment, a thin film write head having upper and lower pole structures. In the preferred embodiment of the present invention, a middle coat insulation layer is located over a yoke of the lower pole structure and adjacent a pedestal pole tip of the lower pole structure. A trench is formed in the middle coat layer by etching part way into the middle coat layer. A conductor coil is formed on the middle coat so that a portion of the coil is located within the trench and a portion above the trench. Preferably, the middle coat is planarized and then etched using a resist mask to form the trench. With one method, the resist mask is removed after etching the trench, a conductor seed layer deposited, a resist mask formed on the seed layer, a conductor coil formed within the mask, and the seed layer etched after resist mask removal to electrically isolate the turns of the coil.

Abstract: A preferred embodiment provides a thin film write head having upper and lower pole structures each having pedestal pole tips formed with CoNiFe. The pedestal pole tips may have from about 60% to about 70% Co and from about 10% to about 15% Ni. The upper pole structure of the preferred embodiment has a laminated yoke portion having upper and lower layers. The lower layer is stitched to the pedestal pole tip of the upper pole structure and comprises FeXN, where X is selected from the group consisting of Rh, Ta, Hf, Al, Zr, Ti, Ru, Si, Cr, V, Si, Sr, Nb, Mo, Ru, and Pd. The upper layer comprises NiFe preferably having from about 15% to about 55% of Fe. It is preferred to define the lower layer of the yoke by etching FeXN material using the upper layer as a hard mask.

Abstract: The apparatus of the present invention is embodied in a magnetic field sensor having a magnetoresistive element, a magnetic bias layer for biasing the magnetoresistive element with a magnetic field, and an electrical insulator positioned between the magnetic bias layer and the magnetoresistive element. The insulator prevents the flow of electrical current between the magnetoresistive element and the magnetic bias layer and at least a portion of the insulator allows passage of the magnetic field from the magnetic bias layer to the magnetoresistive element such that the magnetoresistive element is biased.