Abstract: The present invention provides an adsorbent for removal of con-carbon and contaminant metals in feed, said adsorbent composition consisting of clay in the range of 30-70 wt. % and silica in the range of 70-30 wt. %, wherein the adsorbent has a pore volume in the range of 0.25-0.45 cc/gm; a pore size in the range of 20 to 2000 ? and a bi-modal pore size distribution characteristics, with a maximum of about 32% of the adsorbent having a pore size in the range of 20-200 ? and a minimum of about 68% of the adsorbent having a pore size in the range of 200-2000 ?. The present invention also provides a process for preparing the said adsorbent.

Abstract: The present invention relates to a catalyst product for cracking of heavy hydrocarbon feed stocks predominantly in to light olefins and processes for preparing the catalyst. More specifically the present invention relates to a process of preparing Fluidic Catalytic Cracking (FCC) catalyst additive composition. The FCC catalyst additive composition of the present invention is a LPG selective catalyst particles comprising a medium pore zeolite bonded with clay-phosphate-silica-alumina binder. The catalyst of the present invention exhibits improved selectivity towards high value components like propylene and gasoline and suppressing low value components like dry gas and bottoms.

Abstract: The present invention relates to a composition of attrition resistant attrition resistant catalyst particularly for FCC catalyst additives such as ZSM-5, bottom cracking additive/residue upgradation additive and GSR additive comprising aluminium phosphate binder wherein said binder comprising of 1.5 to 2.9 moles equivalent of monobasic acid for each mole of mono-aluminium phosphate (MAP). Further, the aluminium phosphate binder is added to the catalyst additive to ensure effective binding of catalyst as well as preserving catalyst activity with high selectivity towards light olefins including LPG.

Abstract: The present invention relates to a novel catalyst composition for catalytic cracking of hydrocarbon streams to enhance the yield of light olefins. The catalyst composition for the cracking of hydrocarbon feed streams to light olefins, comprises a USY zeolite with silica/alumina ratio of more than 40, pentasil zeolite, a phosphate compound and alumina silica binder. The yield of olefins is further increased when the catalyst composition is impregnated with a cerium oxide. The present invention also provides a process of increasing the yield of light olefins from hydrocarbon feed streams comprising contacting the hydrocarbon streams with catalyst compositions of the present invention.

Abstract: The present invention provides a process and a system for coking and simultaneous upgrading of a heavy hydrocarbon feedstock. More particularly the present invention relates to a process of cracking heavy hydrocarbon feedstock employing high heat carrier, incorporated with weak acid sites for improving the liquid yield and reducing coke yield. The feedstock is vaporized and brought in contact with a heat carrier material to produce a product stream and separating the product stream from the particulate heat carrier, regeneration of the particulate heat carrier to the extent of 10-30% and collecting a gaseous and liquid product from the product stream.

Abstract: The present invention provides a catalyst product comprising of (a) porous acidic clay material and (b) binder and matrix to shape the catalyst to either microspheres, pellet, tablet, extrudate and ring and suitable for enhancing the crack-ability of heavy feed material derived from atmospheric and vacuum distillation bottoms; FCC bottoms, coker bottoms and hydrocracker bottoms. The invention particularly relates to a catalyst cum heat supply product suitable for thermal coking process either in a batch mode or continuous coking process.

Abstract: The present invention relates to an additive composition for cracking of heavy hydrocarbon feed stocks. In particular, the present invention relates to an additive composition comprising large crystallite low surface are alumina component in combination with phosphate compound in fluid catalytic cracking additive and a process for the preparation thereof.

Abstract: The present invention relates to a catalyst additive composition suitable for fluid cracking, riser cracking and fixed bed cracking with reduction in bottom and coke, wherein the aluminosilicate and silica-alumina is generated in situ from added clay and silica. The present invention is also directed towards the preparation of the said catalyst additive composition. The invention also discloses a process for cracking of heavy hydrocarbons using the said catalyst additive.

Abstract: A composition of a value added RFCC catalyst and a process of preparation of a composition for a dual function additive catalyst from a spent catalyst are disclosed. The value added spent FCC catalyst offers improved performance, options such as either employing as an additive for passivation of both vanadium and nickel and enhancing catalytic activity, for initial start-up or make-up for attrition losses. The value addition process does not harm any of physical properties of starting material with respect to ABD, attrition index, surface area and particle size distribution. Value added catalyst can be used in a range from 1-99 wt % in fluid catalytic cracking process in which, feeds may have higher metals and carbon.

Abstract: The invention relates to a CO oxidation promoter additive and a method of its preparation. The CO oxidation promoter additive is having improved apparent bulk density and attrition properties for use in hydrocarbon conversion during fluid catalytic cracking. The CO oxidation promoter additive has a better CO to CO2 conversion.

Abstract: The present invention provides a catalyst composition for use in a catalytic cracking process, said catalyst composition comprises 3.5 to 15.5% of pentasil zeolite, 9 to 40% of ultra-stable Y (USY) or rare earth exchanged USY (REUSY) zeolite, 3.5 to 15% of large pore active matrix based bottom up gradation component and 0.3 to 3% of a metal trap component, the percentage being based on weight of the catalyst composition. The present invention also provides a process for preparing the said catalyst composition and a catalytic cracking process comprising contacting the said catalyst composition with a feedstock.

Abstract: The present invention provides an adsorbent for removal of con-carbon and contaminant metals in feed, said adsorbent composition consisting of clay in the range of 30-70 wt. % and silica in the range of 70-30 wt. %, wherein the adsorbent has a pore volume in the range of 0.25-0.45 cc/gm; a pore size in the range of 20 to 2000 ? and a bi-modal pore size distribution characteristics, with a maximum of about 32% of the adsorbent having a pore size in the range of 20-200 ? and a minimum of about 68% of the adsorbent having a pore size in the range of 200-2000 ?. The present invention also provides a process for preparing the said adsorbent.

Abstract: The present invention relates a metal passivator additive comprising: a rare earth component; alumina; clay; colloidal silica; and a zeolite having high silica to alumina ratio.

Abstract: The invention discloses a process for upgrading feed streams containing residual fractions with high concentrations of metals, more specifically nickel content up to 150 ppm employing acidic catalysts comprising large pore rare earth faujasite zeolite component, pentasil zeolite component and pseudoboehemite containing resid cracking component while the composite is impregnated with lanthanum oxide or aluminium oxide or mixture of both. The hydrocarbon feed stock can be sourced from either petroleum derivatives or from coal, tar or sand. The process results in increased selectivity of propylene in LPG in the range of 39-52%.

Abstract: A composition of a value added RFCC catalyst and a process of preparation of a composition for a dual function additive catalyst from a spent catalyst are disclosed. The value added spent FCC catalyst offers improved performance, options such as either employing as an additive for passivation of both vanadium and nickel and enhancing catalytic activity, for initial start-up or make-up for attrition losses. The value addition process does not harm any of physical properties of starting material with respect to ABD, attrition index, surface area and particle size distribution. Value added catalyst can be used in a range from 1-99 wt % in fluid catalytic cracking process in which, feeds may have higher metals and carbon.

Abstract: The present invention relates a metal passivator additive comprising: a rare earth component; alumina; clay; colloidal silica; and a zeolite having high silica to alumina ratio.

Abstract: The present disclosure provides a ready-to-use seed composition water, a source of silica, a source of alumina, and Na20, wherein the molar ratio of H20:Na20 ranges from 5 to 20, Na20:SiO2 ranges from 0.4 to 5 and SiO2:Al203 ranges from 1.3 to 5 used in the preparation of a synthetic faujasite zeolite which has high thermal stability and higher crystallite size. It further provides a process for preparing the ready-to-use seed composition for preparation of synthetic faujasite zeolite that requires lower crystallization time. The present disclosure provides a seed composition that does not require maturing time and a reaction gel composition that has low water and soda content. The present disclosure further provides a process for the preparation of synthetic faujasite zeolite by blending seed and reaction gel reaction composition to form a seed gel composition and subjecting it to crystallization.

Abstract: The present invention relates to a cracking catalyst composition for cracking heavy hydrocarbon and processes for preparing the catalyst. The process can include treating zeolite with sodium free basic compound with or without phosphate, treating an alumina with a dilute acid, acidifying a colloidal silica, preparing a fine slurry of clay with a source of phosphate, adding alumina slurry and/or acidified colloidal silica to clay phosphate slurry, adding treated zeolite and spray-drying the slurry and calcining the same to obtain a cracking catalyst having adequate ABD and attrition resistance property.

Abstract: The present disclosure provides a ready-to-use seed composition used in the preparation of a synthetic faujasite zeolite which has high thermal stability and higher crystallite size. It further provides a process for preparing the ready-to-use seed composition for preparation of synthetic faujasite zeolite that requires lower crystallization time. The present disclosure provides a seed composition that does not require maturing time and a reaction gel composition that has low water and soda content. The present disclosure further provides a process for the preparation of synthetic faujasite zeolite by blending seed and reaction gel reaction composition to form a seed gel composition and subjecting it to crystallization.

Abstract: The present invention relates to a cracking catalyst composition for cracking heavy hydrocarbon and processes for preparing the catalyst. The process can include treating zeolite with sodium free basic compound with or without phosphate, treating an alumina with a dilute acid, acidifying a colloidal silica, preparing a fine slurry of clay with a source of phosphate, adding alumina slurry and/or acidified colloidal silica to clay phosphate slurry, adding treated zeolite and spray-drying the slurry and calcining the same to obtain a cracking catalyst having adequate ABD and attrition resistance property.