Patents by Inventor Bjoern Sautter

Bjoern Sautter has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20240399502
    Abstract: A laser cladding method for producing a coating layer on a surface of a component includes applying a filler material along a helical or spiral-shaped processing trajectory on the surface of the component, and heating the filler material and the component along the processing trajectory by using a laser beam, so that when the filler material strikes the surface, least one coating track is created on the surface having a specified track width. At least two turns of the at least one coating track at least partially overlap with one another along the track width.
    Type: Application
    Filed: August 16, 2024
    Publication date: December 5, 2024
    Inventors: Tim Hesse, Nicolai Speker, Bjoern Sautter, Andreas Scholz
  • Publication number: 20240401205
    Abstract: A laser cladding method includes directing a filler material in a pulverulent form along a respective working trajectory onto each respective surface of two mutually opposite surfaces of a component, and heating the filler material and the component by directing a respective laser beam along the respective working trajectory so that the filler material binds to the component as the filler material meets the respective surface, thereby producing coating layers on the two mutually opposite surfaces at least partly at a same time.
    Type: Application
    Filed: August 9, 2024
    Publication date: December 5, 2024
    Inventors: Tim Hesse, Andreas Scholz, Nicolai Speker, Bjoern Sautter
  • Publication number: 20240300049
    Abstract: A laser build-up welding method includes directing a powdered material and a laser beam onto a workpiece surface of a workpiece at an angle to one another. The powdered material is at least partially heated in an interaction zone with the laser beam above the workpiece surface and is welded onto the workpiece surface along a predefined contour, the laser beam has a wavelength that ranges between 0.4 ?m and 1.1 ?m. The laser beam within the interaction zone has an intensity in its border region that is greater than an intensity in the core region of the laser beam, so that the powdered material is subjected to the greater intensity of the border region when entering the interaction zone.
    Type: Application
    Filed: May 17, 2024
    Publication date: September 12, 2024
    Inventors: Bjoern Sautter, Nicolai Speker, Alejandro Zamorano Reichold, Andreas Scholz, Tim Hesse
  • Publication number: 20240165739
    Abstract: A method for powder injection monitoring during laser beam buildup welding includes irradiating a workpiece using a work laser beam, conveying powder through at least one powder nozzle to generate a powder jet, illuminating the powder jet transversely to a jet direction of the powder jet, and taking at least one picture of the powder jet by using a camera. A viewing direction of the camera extends coaxially to the jet direction of the powder jet. The method further includes performing an actual assessment of the at least one picture by an algorithm, and outputting a message upon determining that a predefined deviation of the actual assessment from a target assessment is exceeded.
    Type: Application
    Filed: January 26, 2024
    Publication date: May 23, 2024
    Inventors: Benedikt Wessinger, Marco Opitz, Bjoern Sautter, Nicolai Speker, Tim Hesse
  • Publication number: 20240082955
    Abstract: A method for coating a rotating surface region of a workpiece by laser build-up welding includes fusing a powdery coating material prior to impact on the workpiece in a laser beam that is directed at the surface region, capturing a spatially resolved intensity profile of thermal radiation emitted by the workpiece, comparing at least one property of the intensity profile with at least one predefined target value, and modifying at least one parameter of a coating procedure based on a result of the comparison.
    Type: Application
    Filed: November 24, 2023
    Publication date: March 14, 2024
    Inventors: Bjoern Sautter, Benedikt Wessinger, Marco Opitz, Andreas Scholz, Nicolai Speker, Tim Hesse
  • Publication number: 20230201957
    Abstract: A method for monitoring and/or controlling in a closed loop a laser welding process for welding together two workpieces of metallic material includes, during the laser welding process, scanning a melt pool and/or a melt bead using an optical coherence tomography (OCT) measurement beam in at least one line scan, determining an actual geometry of the melt pool and/or the melt bead based on the at least one line scan, and setting at least one welding parameter controlled in the closed loop based on a deviation of the actual geometry from a target geometry of the melt pool and/or the melt bead.
    Type: Application
    Filed: February 20, 2023
    Publication date: June 29, 2023
    Inventors: Nicolai Speker, Oliver Bocksrocker, Bjoern Sautter, Jan-Patrick Hermani
  • Publication number: 20230146425
    Abstract: A material deposition unit includes a radiation unit designed to emit electromagnetic radiation in a directed manner onto a workpiece along a beam axis, and a powder discharge device that has multiple powder discharge units configured to discharge powder in a directed form onto the workpiece through powder-outlet openings. The material deposition unit further includes a powder division unit having multiple powder channels. A number of powder channels corresponds to a number of powder discharge units. The powder division unit is designed to distribute a central powder stream guided to a feed channel uniformly over the powder channels. Each respective powder channel is connected to a respective powder discharge unit by an exchangeable connecting element. At least one powder discharge unit has an exchangeable powder discharge element, which is elongate, has a first end and a second end, and is arranged at least partially within the corresponding powder discharge unit.
    Type: Application
    Filed: August 3, 2022
    Publication date: May 11, 2023
    Inventors: Robert Ganter, Tim Hesse, Kevin Kruse, Gerhard Link, Steven Mueller, Marco Opitz, Bjoern Sautter, Fabian Goetzelmann, Nicolai Speker, Franziska Horer, Anh-Thu Tran, Benedikt Wessinger
  • Publication number: 20220193782
    Abstract: A material deposition unit includes a radiation unit configured to emit electromagnetic radiation in a directed manner onto a workpiece along a beam axis extending in a beam direction and, and a powder discharge device having multiple powder discharge units configured to discharge powder in a directed form onto the workpiece. The powder discharge device includes at least a first powder discharge unit and a second powder discharge unit. The first powder discharge unit has a plurality of first powder-outlet openings with a first material focal zone. The second powder discharge unit has a plurality of second powder-outlet openings with a second material focal zone. The first material focal zone and the second material focal zone being spaced apart from one another in the beam direction.
    Type: Application
    Filed: March 8, 2022
    Publication date: June 23, 2022
    Inventors: Bjoern Sautter, Marco Opitz, Benedikt Wessinger, Timo Steeb, Franziska Spitz