Abstract: A hole plug that can be used during rework or repair of a composite fiber assembly includes various features that allow placement of a vacuum force to the surface being reworked or repaired. In some implementations, the hole plug can include a plurality of nubs positioned around a shank. The nubs can secure the hole plug to the composite fiber assembly until a cure of an adhesive. The hole plug can further include a plurality of longitudinally oriented grooves extending along the shank and positioned between the plurality of nubs, and can include a notch positioned circumferentially around the shank. The grooves and notch can be used as adhesive carriers that assist with dispersal of a sufficient volume of the adhesive onto other portions of the shank and the composite fiber assembly during insertion of the hole plug into a hole in the composite fiber assembly.

Abstract: A hole plug that can be used during rework or repair of a composite fiber assembly includes various features that allow placement of a vacuum force to the surface being reworked or repaired. In some implementations, the hole plug can include a plurality of nubs positioned around a shank. The nubs can secure the hole plug to the composite fiber assembly until a cure of an adhesive. The hole plug can further include a plurality of longitudinally oriented grooves extending along the shank and positioned between the plurality of nubs, and can include a notch positioned circumferentially around the shank. The grooves and notch can be used as adhesive carriers that assist with dispersal of a sufficient volume of the adhesive onto other portions of the shank and the composite fiber assembly during insertion of the hole plug into a hole in the composite fiber assembly.

Abstract: A hole plug that can be used during rework or repair of a composite fiber assembly includes various features that allow placement of a vacuum force to the surface being reworked or repaired. In some implementations, the hole plug can include a plurality of nubs positioned around a shank. The nubs can secure the hole plug to the composite fiber assembly until a cure of an adhesive. The hole plug can further include a plurality of longitudinally oriented grooves extending along the shank and positioned between the plurality of nubs, and can include a notch positioned circumferentially around the shank. The grooves and notch can be used as adhesive carriers that assist with dispersal of a sufficient volume of the adhesive onto other portions of the shank and the composite fiber assembly during insertion of the hole plug into a hole in the composite fiber assembly.

Abstract: A method of evaluating continued usage of a particular type of aircraft after a lightning strike includes performing structure assessments of one or more structures of the type of aircraft based on one or more representative values for lightning strike damage for the type of aircraft. The method also includes determining a number indicating how many flights an aircraft of the type of aircraft can fly after a lightning strike and before performing an extended conditional inspection for lightning strike damage.

Abstract: A test fixture for securing a test article is disclosed. The test fixture includes a frame, an upper grip, at least one heat shield, a cooling assembly, and insulation. The frame defines an upper portion and a lower portion. The lower portion of the frame is releasably mounted to a vibration device. The upper grip is connected to the upper portion of the frame and the lower grip is connected to the lower portion of the frame. The heat shield is positioned to insulate at least one of the upper grip and the lower grip. The upper grip is configured to secure an upper portion of the test article along an upper interface. The lower grip is configured to secure a lower portion of the test article along a lower interface. The cooling assembly transports a cooling medium across at least one of the upper interface and the lower interface.

Abstract: A method of evaluating continued usage of a particular type of aircraft after a lightning strike includes performing structure assessments of one or more structures of the type of aircraft based on one or more representative values for lightning strike damage for the type of aircraft. The method also includes determining a number indicating how many flights an aircraft of the type of aircraft can fly after a lightning strike and before performing an extended conditional inspection for lightning strike damage.

Abstract: Provided is a method a method for reworking an article. The method includes forming a patch over an area of a composite structure requiring rework. The forming includes placing a first film-adhesive over the area of the composite structure requiring rework, wherein the first film-adhesive extends over a first surface area of the structure including beyond an entirety of the area requiring rework, placing a first pre-cured ply stack over the first film-adhesive, wherein the first pre-cured ply stack extends over a second surface area of the composite structure; placing a second film-adhesive over the first pre-cured ply stack, wherein the second film-adhesive extends over a third surface area of the composite structure; and placing a second pre-cured ply stack over the second film-adhesive, wherein the second pre-cured ply stack extends over a fourth surface area of the composite structure.

Abstract: A hole plug that can be used during rework or repair of a composite fiber assembly includes various features that allow placement of a vacuum force to the surface being reworked or repaired. In some implementations, the hole plug can include a plurality of nubs positioned around a shank. The nubs can secure the hole plug to the composite fiber assembly until a cure of an adhesive. The hole plug can further include a plurality of longitudinally oriented grooves extending along the shank and positioned between the plurality of nubs, and can include a notch positioned circumferentially around the shank. The grooves and notch can be used as adhesive carriers that assist with dispersal of a sufficient volume of the adhesive onto other portions of the shank and the composite fiber assembly during insertion of the hole plug into a hole in the composite fiber assembly.

Abstract: A test fixture for securing a test article is disclosed. The test fixture includes a frame, an upper grip, at least one heat shield, a cooling assembly, and insulation. The frame defines an upper portion and a lower portion. The lower portion of the frame is releasably mounted to a vibration device. The upper grip is connected to the upper portion of the frame and the lower grip is connected to the lower portion of the frame. The heat shield is positioned to insulate at least one of the upper grip and the lower grip. The upper grip is configured to secure an upper portion of the test article along an upper interface. The lower grip is configured to secure a lower portion of the test article along a lower interface. The cooling assembly transports a cooling medium across at least one of the upper interface and the lower interface.

Abstract: A test fixture for securing a test article is disclosed. The test fixture comprises a frame, an upper grip, a lower grip, a tensioner assembly, and a cooling assembly. The frame defines an upper portion and a lower portion, where the lower portion of the frame is configured to be releasably mounted to a vibration device. The upper grip is connected to the upper portion of the frame and the lower grip is connected to the lower portion of the frame. The upper grip is configured to secure an upper portion of the test article along an upper interface, and the lower grip is configured to secure a lower portion of the test article along a lower interface. The tensioner assembly is located at the upper portion of the test fixture. The cooling assembly transports a cooling medium across at least one of the upper interface and the lower interface.

Abstract: Provided is a method a method for reworking an article. The method includes forming a patch over an area of a composite structure requiring rework. The forming includes placing a first film-adhesive over the area of the composite structure requiring rework, wherein the first film-adhesive extends over a first surface area of the structure including beyond an entirety of the area requiring rework, placing a first pre-cured ply stack over the first film-adhesive, wherein the first pre-cured ply stack extends over a second surface area of the composite structure; placing a second film-adhesive over the first pre-cured ply stack, wherein the second film-adhesive extends over a third surface area of the composite structure; and placing a second pre-cured ply stack over the second film-adhesive, wherein the second pre-cured ply stack extends over a fourth surface area of the composite structure.

Abstract: A test fixture for securing a test article is disclosed. The test fixture comprises a frame, an upper grip, a lower grip, a tensioner assembly, and a cooling assembly. The frame defines an upper portion and a lower portion, where the lower portion of the frame is configured to be releasably mounted to a vibration device. The upper grip is connected to the upper portion of the frame and the lower grip is connected to the lower portion of the frame. The upper grip is configured to secure an upper portion of the test article along an upper interface, and the lower grip is configured to secure a lower portion of the test article along a lower interface. The tensioner assembly is located at the upper portion of the test fixture. The cooling assembly transports a cooling medium across at least one of the upper interface and the lower interface.

Abstract: Systems and methods are disclosed for providing nondestructive inspection (NDI) services. For example in accordance with an embodiment of the invention, a system for remote inspection includes a nondestructive inspection (NDI) system configured to examine a structure and provide NDI data related to a damage condition of the structure, the NDI system being configured to communicate the NDI data to a remote location; and a remote computer disposed at the remote location, the remote computer being configured to receive the NDI data and provide the received NDI data for a review, the remote computer being configured to communicate an analytical result based on the review to the NDI system, the analytical result including a repair disposition decision corresponding to the damage condition.

Abstract: Systems and methods are disclosed for providing nondestructive inspection (NDI) services. For example in accordance with an embodiment of the invention, a system for remote inspection includes a nondestructive inspection (NDI) system configured to examine a structure and provide NDI data related to a damage condition of the structure, the NDI system being configured to communicate the NDI data to a remote location; and a remote computer disposed at the remote location, the remote computer being configured to receive the NDI data and provide the received NDI data for a review, the remote computer being configured to communicate an analytical result based on the review to the NDI system, the analytical result including a repair disposition decision corresponding to the damage condition.