Abstract: Fracturing heads with one or more replaceable wear-resistant inserts have annular sealing elements for inhibiting fracturing fluids from circulating between the inserts and a main body of the fracturing head. Worn inserts and degraded sealing elements are easily replaced to refurbish the fracturing head without replacing or rebuilding the main body. Service life of the main body is therefore significantly prolonged. In one embodiment, an entire flow path through the main body is lined with wear-resistant replaceable inserts to further prolong the service life of the main body.

Abstract: A cup tool includes a cup tool tube having a threaded upper end for connection to a high-pressure mandrel. The cup tool has an outer surface over which an elastomeric cup is slidably mounted for movement from an unset position for entry into a wellbore to a set position in which an annular gap is obstructed to contain fluid pressure below the elastomeric cup. The cup tool tube includes an annular jump step designed to inhibit movement of the cup to the set position during insertion of the cup tool into the wellbore, and a gauge ring located above the jump step.

Abstract: A low-pressure wellhead system with tubular heads and mandrels secured independently using threaded unions. A casing mandrel is secured to a wellhead by a first threaded union. Likewise, a tubing head spool is secured to the casing mandrel using a threaded union. A tubing hanger is also secured to the tubing head spool using a threaded union. An adapter flange may also be secured to the tubing hanger by a threaded union. Because this low-pressure wellhead is faster and easier to assemble and provides full bore access, there is less rig downtime, thus rendering the well completion process faster and more economical.

Abstract: A casing mandrel for an independent screwed wellhead includes a pin thread adapted for engagement with a box thread of a well stimulation tool lockdown nut for securing the well stimulation tool against the casing mandrel top end. A well stimulation tool and a tubing head spool for use with the casing mandrel are also provided. Safety of well stimulation procedures is thereby improved and well completion time is significantly reduced.

Abstract: A test plug tool for use in testing a pressure integrity of a pressure control stack mounted to a wellhead, including a joint between a casing and a casing support in the wellhead. The test plug tool includes a test plug of an appropriate diameter used to pressure test the pressure control stack as well as a joint between any one of a surface casing and the wellhead, an intermediate casing and an intermediate casing mandrel, and a production casing and a production casing mandrel. The pressure integrity of the wellhead is ensured at each stage of well drilling and well completion, and safety is improved. Optionally, a backpressure valve permits pressurized fluid that leaks below the test plug tool to flow upwardly through a central bore in a landing tool that is secured to the test plug tool to permit detection of the leak.

Abstract: A hybrid wellhead system is assembled using a plurality of threaded unions, such as spanner nuts or hammer unions, for securing respective tubular heads and a flanged connection for securing a flow control stack to a top of a tubing head spool. The tubing head spool is secured by a threaded union to an intermediate head spool. The intermediate head spool is secured by another threaded union to a wellhead. Each tubular head secures and suspends a tubular string in the well bore. The hybrid wellhead system is capable of withstanding higher fluid pressures than a conventional independent screwed wellhead, while providing a more economical alternative to a flanged, or ranged, wellhead system because it is less expensive to construct and faster to assemble.

Abstract: A drilling flange and an independent screwed wellhead provides a metal-to-metal seal that supplements the traditional elastomeric O-rings for providing a fluid seal between the drilling flange and the wellhead. The metal-to-metal seal may be achieved using a metal ring gasket or two contacting metal surfaces that are machined to required tolerances and are configured to be forced together when the drilling flange is mounted to the wellhead. The metal-to-metal seal ensures a fluid seal between the flange body and the wellhead in the event that the O-rings malfunction or are destroyed by fire.

Abstract: Fracturing heads with one or more replaceable wear-resistant inserts have annular sealing elements for inhibiting fracturing fluids from circulating between the inserts and a main body of the fracturing head. Worn inserts and degraded sealing elements are easily replaced to refurbish the fracturing head without replacing or rebuilding the main body. Service life of the main body is therefore significantly prolonged. In one embodiment, an entire flow path through the main body is lined with wear-resistant replaceable inserts to further prolong the service life of the main body.

Abstract: A test plug tool for use in testing a pressure integrity of a pressure control stack mounted to a wellhead, including a joint between a casing and a casing support in the wellhead. The test plug tool includes a test plug of an appropriate diameter used to pressure test the pressure control stack as well as a joint between any one of a surface casing and the wellhead, an intermediate casing and an intermediate casing mandrel, and a production casing and a production casing mandrel. The pressure integrity of the wellhead is ensured at each stage of well drilling and well completion, and safety is improved. Optionally, a backpressure valve permits pressurized fluid that leaks below the test plug tool to flow upwardly through a central bore in a landing tool that is secured to the test plug tool to permit detection of the leak.

Abstract: A plug valve has a valve body, a cage fitted within the valve body and a rotatable plug housed within a cylindrical cavity in the cage, for controlling fluid flow through the valve. The cage has first and second opposed flat side surfaces, each side surface has a port for receiving a replaceable flow-path insert in a fluid-tight seal. In one embodiment, the plug also includes at least one inset seal for sealing the at least one of the ports when the plug is in a closed position to inhibit leakage through the valve at low fluid pressures.

Abstract: A casing-engaging wellhead isolation and method of the tool protects wellheads from lifting pressures induced by high fluid pressures and high flow rates used to stimulate low pressure wells. A releasable packer assembly mounted to a bottom end of a mandrel of the tool grips the casing and transfers the lifting pressures directly to the casing. Well treatment safety is thereby significantly enhanced.

Abstract: A slip spool includes radially disposed actuators for radially moving slip blocks between a loose encirclement position in which they surround the tubing string and a cached position in which the slip blocks clear an axial passage of the slip spool. The slip spool further includes axially disposed actuators for axially displacing the slip blocks between the loose encirclement position and an engagement position in which the slip blocks are seated within a slip bowl of the slip spool so that a weight of the suspended tubing string causes the slip blocks to tightly grip the tubing string. The slip spool facilitates positioning and repositioning of the tubing string in the wellbore and can be used for supporting or snubbing a tubing string in a live well bore.

Abstract: A cup tool includes a cup tool tube having a threaded upper end for connection to a high-pressure mandrel, an outer surface over which an elastomeric cup is slidably mounted for movement from an unset position for entry into a wellbore to a set position in which an annular gap is obstructed to contain fluid pressure below the elastomeric cup. The cup tool tube includes an annular jump step designed to inhibit movement of the cup to the set position during insertion of the cup tool into the wellbore, and a gauge ring located above the jump step.

Abstract: A metal ring gasket provides a high-pressure temperature tolerant metal-to-metal seal between subcomponents of a threaded union. The metal ring gasket is received in an annular cavity formed between mating surfaces of the subcomponents of the threaded union. The metal ring gasket is capable of maintaining a fluid seal even at very high temperatures resulting from direct exposure to fire. At high fluid pressures the metal ring gasket is energized because hoop stress induced by the fluid pressure forces the metal ring gasket into tighter contact with the subcomponents of the threaded union.

Abstract: A hybrid wellhead system is assembled using a plurality of threaded unions, such as spanner nuts or hammer unions, for securing respective tubular heads and a flanged connection for securing a flow control stack to a top of a tubing head spool. The tubing head spool is secured by a threaded union to an intermediate head spool. The intermediate head spool is secured by another threaded union to a wellhead. Each tubular head secures and suspends a tubular string in the well bore. The hybrid wellhead system is capable of withstanding higher fluid pressures than a conventional independent screwed wellhead, while providing a more economical alternative to a flanged, or ranged, wellhead system because it is less expensive to construct and faster to assemble.

Abstract: A drilling flange and an independent screwed wellhead provides a metal-to-metal seal that supplements the traditional elastomeric O-rings for providing a fluid seal between the drilling flange and the wellhead. The metal-to-metal seal may be achieved using a metal ring gasket or two contacting metal surfaces that are machined to required tolerances and are configured to be forced together when the drilling flange is mounted to the wellhead. The metal-to-metal seal ensures a fluid seal between the flange body and the wellhead in the event that the O-rings malfunction or are destroyed by fire.

Abstract: A casing mandrel for an independent screwed wellhead includes a pin thread adapted for engagement with a box thread of a well stimulation tool lockdown nut for securing the well stimulation tool against the casing mandrel top end. A well stimulation tool and a tubing head spool for use with the casing mandrel are also provided. Safety of well stimulation procedures is thereby improved and well completion time is significantly reduced.

Abstract: A lockdown flange for use with an independent screwed wellhead includes an annular body having a center passageway with an internal diameter at least as large as a passageway through the wellhead. The lock down flange may be used to construct a multi-lock adapter for connecting a high pressure valve, a blowout preventer or a well stimulation tool to the independent screwed wellhead. The lockdown flange ensures that stress on connection points to the screwed independent wellhead due to elevated fluid pressures used for well stimulation procedures does not exceed engineered specifications.

Abstract: The invention provides a casing adapter tool which connects and seals to a casing pipe at its lower end and to production or service equipment at its upper end, and is used with well servicing equipment, such as is involved in fracturing. The casing adapter tool includes a generally tubular casing adapter body having an upper end and a lower end, and is formed with a central bore extending therethrough. The central bore provides a profile which forms a casing seal chamber at the lower end, and a barrier seal chamber located thereabove. The barrier seal chamber is formed with a profile to accommodate and seal to a first removable pressure barrier on removal of any well servicing equipment. Most preferably, the barrier seal chamber has a profile sized to provide full bore access to the casing pipe and to accommodate and seal to the first removable pressure barrier which is of a threaded, latched or snap ring type check valve or plug.

Abstract: A blast joint swivel for use in a wellhead isolation tool includes a blast joint hanger mounted to a top of the wellhead isolation tool and a swivel body rotatably received in the blast joint hanger. The swivel body threadedly connects to a blast joint, which in turn threadedly connects to a top end of a tubing string suspended in a well. The blast joint swivel can also be displaced vertically over a limited range between upper and lower abutments to facilitate threading of the blast joint to the tubing string. The blast joint swivel facilitates connection of the wellhead isolation tool to the tubing string, which reduces wellhead isolation tool setup.