Abstract: Heat transfer tubes have an exterior surface in contact with a refrigerant and an interior surface defining a path through which a liquid is conveyed in an axial direction of the tube. The exterior surface of the tube has a plurality of fins formed thereon; the interior surface of the tube has a plurality of ridges formed thereon. The fins have an average width v with respect to the axial direction of the tube and a pitch Q with respect to the axial direction of the tube. A channel is provided between adjacent fins, the channels having a channel bottom of length L with respect to the axial direction of the tube. The ridges have a ridge height (e) and a ridge base width (b). The tubes have a ratio of L/v in a range of from 1.22 to 3.40. L is greater than 45% of fin pitch Q, and is preferably between 45% and 75% of fin pitch Q. A ratio of (e.times.L)/b is in a range of from 0.0062 to 0.0165; a ratio of e/b is in a range of from 0.565 to 0.973.

Abstract: Metallic tubes (10,10') for boiling have an outer surface (12) for contacting a refrigerant and an inner surface (14) for contacting a liquid heat transfer medium to be chilled. The outer surface (12) has a plurality of radially outwardly extending helical fins (18); the tube inner surface (14) has a plurality of helical ridges (16). The fins (18) of the outer surface are notched to provide nucleate boiling cavities having pores (30). The fins (18) and notches (N) are so spaced that the pores (30) have an average area less than 0.00009 square inches and a pore density of at least 2000 per square inch on the tube outer surface. The helical ridges (16) on the inner surface have a predetermined ridge height and pitch and are positioned at a predetermined helix angle, the inner surface having a severity factor .PHI. in the range of 0.006 to 0.008.

Abstract: Improved method and apparatus for making finned tubing from difficult to work materials such as titanium and stainless steel uses spaced sets of finning discs on a plurality of arbors to form a tube against a mandrel having different diameters under each set of discs. By forming the tube fin tips to their final O.D. in a first disc set and by deepening their roots to bring the fins to their final height in a second disc set, tubes with higher fin counts and/or higher fin heights can be achieved than were formerly possible. The process of separately cold working the tips and roots also permits tubes to be made which are dimensionally identical to prior art tubes but with higher quality and productivity since tube stresses are greatly reduced. An improved titanium tube is also disclosed which has at leasts 26 fins per inch, a fin height of at least 0.034" and an outside to inside surface area ratrio of at least 3.0.

Abstract: Improved heat transfer tube and method of making same has mechanical enhancements which can individually improve either the inner or outer surfaces or which can cooperate to increase the overall efficiency of the tube. The internal enhancement, which is useful on either boiling or condensing tubes, comprises a plurality of closely spaced helical ridges which provide increased surface area and are positioned at an angle which gives them a tendency to swirl the liquid. The external enhancement, which is applicable to boiling tubes, is provided by successive cross-grooving and rolling operations performed after finning. The finning operation, in a preferred embodiment for nucleate boiling, produces fins while the cross-grooving and rolling operation deforms the tips of the fins and causes the surface of the tube to have the general appearance of a grid of generally rectangular flattened blocks which are wider than the fins and separated by narrow openings between the fins and narrow grooves normal thereto.

Abstract: Improved method and apparatus for making finned tubing from difficult to work materials such as titanium and stainless steel uses spaced sets of finning discs on a plurality of arbors to form a tube against a mandrel having different diameters under each set of discs. By forming the tube fin tips to their final O.D. in a first disc set and by depending their roots to bring the fins to their final height in a second disc set, tubes with higher fin counts and/or higher fin heights can be achieved than were formerly possible. The process of separately cold working the tips and roots also permits tubes to be made which are dimensionally identical to prior art tubes but with higher quality and productivity since tube stresses are greatly reduced. An improved titanium tube is also disclosed which has at least 26 fins per inch, a fin height of at least 0.034" and an outside to inside surface area ratio of at least 3.0.

Abstract: Improved heat transfer tube and method of making same has mechanical enhancements which can individually improve either the inner or outer surfaces or which can cooperate to increase the overall efficiency of the tube. The internal enhancement, which is useful on either boiling or condensing tubes, comprises a plurality of closely spaced helical ridges which provide increased surface area and are positioned at an angle which gives them a tendency to swirl the liquid. The external enhancement, which is applicable to boiling tubes, is provided by successive cross-grooving and rolling operations performed after finning. The finning operation, in a preferred embodiment for nucleate boiling, produces fins while the cross-grooving and rolling operation deforms the tips of the fins and causes the surface of the tube to have the general appearance of a grid of generally rectangular flattened blocks which are wider than the fins and separated by narrow openings between the fins and narrow grooves normal thereto.

Abstract: Improved method and apparatus for making finned tubing from difficult to work materials such as titanium and stainless steel uses spaced sets of finning discs on a plurality of arbors to form a tube against a mandrel having different diameters under each set of discs. By forming the tube fin tips to their final O.D. in a first disc set and by deepening their roots to bring the fins to their final height in a second disc set, tubes with higher fin counts and/or higher fin heights can be achieved than were formerly possible. The process of separately cold working the tips and roots also permits tubes to be made which are dimensionally identical to prior art tubes but with higher quality and productivity since tube stresses are greatly reduced. An improved titanium tube is also disclosed which has at least 26 fins per inch, a fin height of at least 0.034" and an outside to inside surface area ratio of at least 3.0.

Abstract: Improved double wall tubing assembly which is especially useful in heat exchangers of the "coil-in-can" type for solar applications has a double wall construction which insures that a leak developing from a failure in either of the walls will not result in a mixing of fluid external to the outer tube with the fluid flowing internally of the inner tube. An outwardly projecting helical fin configuration formed on the outer surface of the inner tube provides an effective heat transfer medium between the inner and outer walls of the tube assembly while defining a spiral flow channel through which leakage entering through either wall can flow and be detected. A method of making the double wall tube assembly is disclosed wherein a finned outer tube is assembled over a previously finned inner tube. The assembled tubes are then brought into firm mechanical contact by the step of forming the assembled tubes into a coil and/or by expanding the inner tube.

Abstract: Improved double wall tubing assembly which is especially useful in heat exchangers of the "coil-in-can" type for solar applications has a double wall construction which insures that a leak developing from a failure in either of the walls will not result in a mixing of fluid external to the outer tube with the fluid flowing internally of the inner tube. An outwardly projecting helical fin configuration formed on the outer surface of the inner tube provides an effective heat transfer medium between the inner and outer walls of the tube assembly while defining a spiral flow channel through which leakage entering through either wall can flow and be detected. A method of making the double wall tube assembly is disclosed wherein a finned outer tube is assembled over a previously finned inner tube. The assembled tubes are then brought into firm mechanical contact by the step of forming the assembled tubes into a coil and/or by expanding the inner tube.

Abstract: An improved nucleate boiling surface can be obtained on a finned metal heat transfer tube by providing very narrow transverse gaps in its fins. The narrow gaps can be attained by knurling or otherwise deforming a smooth surfaced tube member to notch and partially work harden its surface and then subjecting the knurled portion to a finning operation. The resulting tube has fissure like gaps having a tapered width in the range of 0-0.006 inches in the tip area of the fins which become nucleation sites for boiling enhancement. In a metal working apparatus, by mounting the knurling rolls on the same arbors as the finning disks, a tube can be progressively knurled and then finned in a single pass through the apparatus. If desired, the tube can also be internally ridged as it is being externally finned.

Abstract: Improved heat transfer tube has radial longitudinal fins on a central core and radial transverse fins on its exterior surface. The composite tube is made by the steps of inserting a longitudinally finned core member inside a smooth surfaced outer tube and then subjecting the outer tube to an external finning operation which produces external fins on the tube while reducing the internal tube diameter of the tube sufficiently that the tube will be firmly mechanically bonded to the finned core member.