Abstract: A method of producing a multilayer ingot in an electron-beam installation, with the billet arranged in a base plate above the bottom thereof, and the base plate is reciprocated in a horizontal direction as said billet is being melted and the first layer of said ingot is being shaped. Another metal billet is melted above an intermediate vessel, with the molten metal being poured thereoff onto said first layer of the ingot in the base plate forming thereby a second layer on the first formed layer and additional layers of a multilayer ingot are shaped in a similar manner. The reciprocation speed of the base plate is inversely proportional to the cooling rate of the ingot metal in a longitudinal direction. The method of the invention ensures producing ingots with a smooth surface which does not require and preprocessing prior to rolling.

Abstract: A process of simultaneous electroslag remelting several consumable electrodes fastened in a common electrode holder which contemplates feeding a flow of cooled gas to a lateral face of the electrode immersed inadequately in a slag bath, i.e. fused off to a larger degree.

Abstract: Apparatus for electroslag remelting of at least one consumable electrode in a cooled mold assembly with a cooled bottom plate having mechanism accomplishing relative movement between at least a part of the mold assembly and the ingot being formed during forming of the ingot. Movement of selective parts of the mold assembly relative to the ingots and/or the electrode is provided with or without movement of the electrode itself. Structure for bottom pouring of molten slag is provided. A specified mold assembly has, as an element, a cooled core device enabling making hollow ingots, in which case the hollow core device can be moved axially, reciprocated axially and reciprocally rotated during forming of the ingot. Electrical power for the electroslag remelting can be connected between the consumable electrode and any or all elements of the mold assembly.

Abstract: A method of manufacturing laminated shells for high pressure vessels and es comprising wrapping a metal sheet into a coil, welding the sheet end edges adjoining coil layers and joining adjacent layers by welding, wherein, with a view to increasing the process efficiency and providing for a tighter wrapping of the sheet and a higher structional strength adjacent; layers are joined together upon completion of coil wrapping by fusing at least three layers nearest to the overlapping layer along a line equidistant from the sheet end edge.

Abstract: An installation has a hollow cooled mould with a bottom plate having a cooled protrusion which partially enters the cavity of the cooled mould from underneath and forms the bottom of the mould at the beginning of melting. The protrusion is of a height exceeding that of the ingot forming walls of the cooled mould, and of a cross section allowing the cooled mould to be lowered to a level at which the ingot forming section of the cooled mould wall is below the upper end face of the cooled protrusion. The installation is compact in size and permits the use of a crane for upward removal of an ingot from the cooled mould.

Abstract: The proposed apparatus comprises an arc-welding source, including a current pulse generator with a control circuit and a rectifier.A choke at the output of the rectifier is connected to the electrode-article gap, in series with the rectifier of the pulse generator. The rectifier is a fullwave rectifier and comprises two controlled thyristors and two uncontrolled diodes. As the apparatus is in operation, one of the thyristors becomes conducting during each alternating current half-cycle. Current pulses pass through the arc and choke and are added to the pedestal of the current that continuously flows from the rectifier through the welding circuit.

Abstract: In a plant a carrier for withdrawing an ingot is a drum, rotatably mounted about the horizontal axis thereof, adjacent to the side of a mould near its wall shaping the internal surface of the ingot and coaxial with the wall, with a base plate having a dummy bar and an electrode holder being fastened to the drum shell; the electrode holder being electrically insulated from the drum and carrying at least one electrode curvilinear in shape and encompassing a part of the drum and having a clearance therewith to preclude electrical contact between the drum and the electrode; the drum, while turning, serving also as a mechanism for feeding the electrode into the mould melting space.

Abstract: A plasma arc remelting furnace system with improved components including mechanisms for independently vertically feeding and oscillating the metal blank through the top of the furnace. Multiple plasma arc torches (plasmatrons) are installed in a sealed chamber and adjustable operators enable angular disposition of individual torches. The torches have improved torch nozzles with heat sink construction enabling operation at higher temperatures, better stabilized plasma arcs and longer torch life. The system can utilize ingot molds of various cross-section shapes, i.e., round, square, rectangular and polygonal and, depending upon mold shape, the number of torches can differ. Operating circuits are provided for use with a plurality of different numbers (up to eight) of torches, either with direct current or alternating current power sources, and possible variations of circuits will enable using a large number of torches.

Abstract: A plasma-arc furnace for remelting metals and alloys comprising a chamber with openings, which accommodates therein a plasmatron including a consumable electrode with an axial through-going internal space, and a water-cooled rod of a mechanism for moving this plasmatron in a vertical direction, said electrode and said rod being operatively connected with each other, the rod extending into the chamber through one of its openings. The furnace further includes a flexible gas conduit having one of its end portions projecting outwardly through another opening in said chamber and connected to a source of plasma-yielding gas, the other end of this conduit communicating with the internal axial space of said plasmatron. The furnace also includes a water-cooled crystallizer for accumulating liquid metal therein communicating with the chamber, the water-cooled rod and the water-cooled crystallizer being connected to a power supply source.

Abstract: Nonconsumable electrode for melting metals and alloys, comprising a housing with a hollow fluid-cooled tip. On one of the tip's side-walls, on the side of the cavity, there is at least one threaded groove. This side wall with the threaded groove on it serves as a means for the rotation of the arc which is actuated between the tip and a metal or alloy to be melted.

Abstract: Apparatus for electroslag remelting of at least one consumable electrode in a cooled mold assembly with a cooled bottom plate having mechanism accomplishing relative movement between at least a part of the mold assembly and the ingot being formed during forming of the ingot. Movement of selective parts of the mold assembly relative to the ingot and/or the electrode is provided with or without movement of the electrode itself. Structure for bottom pouring of molten slag is provided. A specific mold assembly has, as an element, a cooled core device enabling making hollow ingots, in which case the hollow core device can be moved axially, reciprocated axially and reciprocally rotated during forming of the ingot. Electrical power for the electroslag remelting can be connected between the consumable electrode and any or all elements of the mold assembly.

Abstract: Apparatus for electroslag remelting of at least one consumable electrode in a cooled mold assembly with a cooled bottom plate having mechanism accomplishing relative movement between at least a part of the mold assembly and the ingot being formed during forming of the ingot. Movement of selective parts of the mold assembly relative to the ingot and/or the electrode is provided with or without movement of the electrode itself. Structure for bottom pouring of molten slag is provided. A specific mold assembly has, as an element, a cooled core device enabling making hollow ingots, in which case the hollow core device can be moved axially, reciprocated axially and reciprocally rotated during forming of the ingot. Electrical power for the electroslag remelting can be connected between the consumable electrode and any or all elements of the mold assembly.

Abstract: Apparatus for electroslag remelting of at least one consumable electrode in a cooled mold assembly with a cooled bottom plate having mechanism accomplishing relative movement between at least a part of the mold assembly and the ingot being formed during forming of the ingot. Movement of selective parts of the mold assembly relative to the ingots and/or the electrode is provided with or without movement of the electrode itself. Structure for bottom pouring of molten slag is provided. A specific mold assembly has, as an element, a cooled core device enabling making hollow ingots, in which case the hollow core device can be moved axially, reciprocated axially and reciprocally rotated during forming of the ingot. Electrical power for the electroslag remelting can be connected between the consumable electrode and any or all elements of the mold assembly.

Abstract: A plasma arc remelting furnace system with improved components including mechanisms for independently vertically feeding and oscillating the metal blank through the top of the furnace. Multiple plasma arc torches (plasmatrons) are installed in a sealed chamber and adjustable operators enable angular disposition of individual torches. The torches have improved torch nozzles with heat sink construction enabling operation at higher temperatures, better stablized plasma arcs and longer torch life. The system can utilize ingot molds of various cross section shapes, i.e., round, square, rectangular and polygonal and, depending upon mold shape, the number of torches can differ. Operating circuits are provided for use with a plurality of different numbers (up to eight) of torches, either with direct current or alternating current power sources, and possible variations of circuits will enable using a larger number of torches.

Abstract: A mould for casting at least one component of a complex-shaped metal article, the mould having in the fusion area at least one hole hole fitted from the mould interior with a slot whose geometric dimensions ensure the formation of a slag blanket in the volume which is required for a uniform heat removal in the fusion area. The number of the holes correspond to the number of the article components to be joined by fusion and the geometric dimensions and contour of the holes matching those of the article components to be bonded by the application of a fusion process.

Abstract: A furnace for the electroslag remelting of consumable electrodes in a single mould, having a common slag bath and a zone for shaping simultaneously several ingots separated into parts with the aid of at least one dividing wall.

Abstract: Molten slag is introduced through the lower portion of a crucible device into the bottom of the remelting zone in an electroslag remelting process using single or plural consumable electrodes in an amount sufficient to achieve a predetermined depth in the remelting zone. The achievement of the predetermined depth is signalled when current flows as a result of the slag level contacting and closing a circuit through an energized electrode disposed in the remelting zone. The crucible has a bottom plate at its lower end, the bottom plate has a recess in its top side and a piece of metal is inserted in the recess to provide electrical contact between the piece of metal and the bottom plate the piece of metal in the recess in the bottom plate is connected by a center tap line to an electric current source which passes through the electrode(s), the slag and the piece of metal during initial remelting.