Abstract: Battery cartridges are disclosed that include a housing having a plurality of air access openings configured to selectively control flow of air into the housing; and at least two adjacent metal-air electrochemical cells within the housing, each electrochemical cell having an outer gas permeable barrier membrane layer that defines the exterior surface of the electrochemical cell; wherein there is a gap between adjacent electrochemical cells in the housing and wherein the air access openings in the housing are positioned over or partially overlapping each gap.

Abstract: A non-hermetically sealed, electrochemical power source, includes a first electrode, a second electrode, a separator between the first electrode and the second electrode, and a membrane in fluid communication with an environment external to the battery. The second electrode is between the separator and the membrane. The membrane includes a first portion having a different property, e.g., density, porosity, mass transport resistance, thickness, or gas permeability, than a second portion of the membrane. Methods of designing an electrochemical cell cartridge are also disclosed.

Abstract: A battery includes a cathode having an interior surface and an exterior surface, and defining a cavity and two open ends; a separator disposed adjacent to the interior surface of the cathode; an anode disposed adjacent to the separator and inside the cavity; an air-permeable, liquid-impermeable barrier layer disposed adjacent to the exterior surface of the cathode, and defining an exterior surface of the battery; two end members connected to the open ends of the cathode; and an anode current collector extending through the two end members. Methods designed such a battery is also disclosed.

Abstract: Batteries are disclosed having a vent opening that is sealed by a metal foil. Methods and tooling for manufacturing such batteries and methods of venting sealed batteries are also disclosed. In some implementations, sealing is performed using ultrasonic metal welding.

Abstract: An end cap assembly for a primary lithium cell is disclosed. The end cap has a principal application in closing and sealing a primary lithium cell having wound electrodes. The cell may typically have an anode comprising lithium and a cathode comprising iron disulfide (FeS2). The end cap assembly has a metal cathode contact cup therein having a closed end and opposing open end with integral side walls therebetween. The cathode contact cup is electrically connected to the cathode and is within the electrical pathway between the cathode and terminal end cap. The cathode contact cup has one or more grooves formed at the closed end thereof resulting in thinned or rupturable portions of remaining metal underlying said grooves. The thin or rupturable remaining metal portions are exposed directly to gas within the cell interior and are designed to rupture when gas within the cell builds to a predetermined level.

Abstract: Batteries are disclosed having a vent opening that is sealed by a metal foil. Methods and tooling for manufacturing such batteries and methods of venting sealed batteries are also disclosed. In some implementations, sealing is performed using ultrasonic metal welding.

Abstract: A non-hermetically sealed, electrochemical power source, includes a first electrode, a second electrode, a separator between the first electrode and the second electrode, and a membrane in fluid communication with an environment external to the battery. The second electrode is between the separator and the membrane. The membrane includes a first portion having a different property, e.g., density, porosity, mass transport resistance, thickness, or gas permeability, than a second portion of the membrane. Methods of designing an electrochemical cell cartridge are also disclosed.

Abstract: A non-hermetically sealed, electrochemical power source, includes a first electrode, a second electrode, a separator between the first electrode and the second electrode, and a membrane in fluid communication with an environment external to the battery. The second electrode is between the separator and the membrane. The membrane includes a first portion having a different property, e.g., density, porosity, mass transport resistance, thickness, or gas permeability, than a second portion of the membrane. Methods of designing an electrochemical cell cartridge are also disclosed.

Abstract: Electrochemical cells and electrochemical cell systems are disclosed.

Abstract: A non-hermetically sealed, electrochemical power source, includes a first electrode, a second electrode, a separator between the first electrode and the second electrode, and a membrane in fluid communication with an environment external to the battery. The second electrode is between the separator and the membrane. The membrane includes a first portion having a different property, e.g., density, porosity, mass transport resistance, thickness, or gas permeability, than a second portion of the membrane. Methods of designing an electrochemical cell cartridge are also disclosed.