Abstract: An apparatus for forming a flange on a component is provided. The apparatus comprises a mold disposed for placement of the component thereon, a forming element configured to hold the component on the mold to facilitate formation of the flange, and a pressure element configured to cooperate with the mold to define a space therebetween. The apparatus further comprises a bladder disposed in the space and configured to impart a forming force to a portion of the component to form the flange on the component when the bladder is inflated. A method for forming a flange on a component is also presented.

Abstract: A multi-segment wind turbine blade comprises at least two blade segments. A first spar cap segment is attached to a first blade segment and a second spar cap segment is attached to a second blade segment. The first and second spar cap segments are configured to form a scarf joint. First and second spar cap brackets are attached in locations of the first and second spar cap segments, respectively, selected to facilitate alignment of the first and second spar cap segments at the scarf joint. At a field site, the first and second spar cap segments are bonded after fastening the first and second spar cap brackets.

Abstract: A turbine blade includes at least two blade segments. Each blade segment includes first and second shells joined together, a base region, at least one joint region including a mating face. Each of the first and second shells includes an outer skin, a base spar cap attached to an inner surface of the outer skin in the base region, a joint spar cap attached to the inner surface of the outer skin in the joint region and adjacent to at least a portion of the base spar cap. The joint spar cap includes holes in the mating face of the joint region. The turbine blade further includes fasteners within the holes for securing the at least two blade segments together.

Abstract: A method includes joining an integral bulkhead and a blade shell to form a blade and separating the blade into two blade segments at a location including the integral bulkhead such that each blade segment comprises a portion of the integral bulkhead and a portion of the blade shell.

Abstract: A method is described for making a composite laminate formed by curing a stacked structure comprising at least two layers of strips of fibrous material impregnated with resin, wherein the strips in adjacent layers have different directional orientations. An apparatus is provided for simultaneously separating a band of fibrous material impregnated with resin into strips and depositing the strips between adjacent pin rows of a pinmat to form the stacked structure.

Abstract: A multi segment wind turbine blade comprises at least two blade segments. A first blade segment comprises an outer skin, a bulkhead, and first alignment brackets removably coupled to the outer skin of the first blade segment. A first portion of a flange of the bulkhead is bonded to the first blade segment and a second portion of the flange of the bulkhead projects out from the first blade segment. A second blade segment comprises an outer skin and second alignment brackets removably coupled to the outer skin of the first blade segment. The first and second alignment brackets are alignable upon the outer side of the second blade segment being inserted over the second portion of the flange of the bulkhead.

Abstract: A multi-segment wind turbine blade comprises at least two blade segments. A first spar cap segment is attached to a first blade segment and a second spar cap segment is attached to a second blade segment. The first and second spar cap segments are configured to form a scarf joint. First and second spar cap brackets are attached in locations of the first and second spar cap segments, respectively, selected to facilitate alignment of the first and second spar cap segments at the scarf joint. At a field site, the first and second spar cap segments are bonded after fastening the first and second spar cap brackets.

Abstract: A system for curing and consolidation of coil with insulation includes an insulation layer disposed around an electrical coil. A release layer disposed around the insulation layer. A breather layer is disposed around the release layer. A vacuum bag structure is disposed around the breather layer without using a molding structure.