Abstract: A method and apparatus for nonlinear laying of components such as elastics on a continuous web is provided. In an apparatus embodiment, the apparatus comprises a diverter and a combining roll. The apparatus can be configured to vary an elastic profile of the elastic member on a continuous web by oscillating a rotation of the diverter. The method and apparatus can be used for making absorbent articles such as diapers and training pants.

Abstract: A method of making a flangeless seam for a disposable article including the following steps: A first member of the disposable article is provided. An electromagnetic field responsive member is provided on the first member. The first member is folded about the electromagnetic field responsive member providing opposing first proximal and first distal portions of the first member, the electromagnetic field responsive member being disposed at least partially between the opposing first proximal and first distal portions. A second member of the disposable article is provided in a folded configuration juxtaposed at least a portion of the first member to form a laminate including the first member and the second member. An electromagnetic field is applied across at least a portion of the laminate to heat the electromagnetic field responsive member to a temperature which joins at least a portion of the first member and at least a portion of the second member.

Abstract: The method relates to functional absorbent materials that are profiled through cutting and heating to form flow channels, and in one embodiment to form bellows which rise above the flow channels. Additionally, the flow channels which are partially cut into an absorbent material may also function as hinge means for that material as regards bending and conformity of fit. In one embodiment, functional absorbent material is provided with discrete heating and cutting, e.g., by a laser, by which channels and bellows are simultaneously formed. In another embodiment using a discrete heating and cutting means, e.g., a laser, is used to provide channels partially through the surface of a functional absorbent material.

Abstract: A zero scrap method for manufacturing side panels for use with absorbent articles including the following steps. First, a web of material having predetermined portions is provided in a machine direction. The predetermined portions are then activated to provide stretch in the side panels. The web is then cut continuously severing the web into a first panel and a second panel, each of the panels having alternating, nested inwardly extending elements defined by the cut and terminating at a distal edge. The inwardly extending elements are offset with respect to each other in the machine direction. The first and second panels are separated and positioned such that the inwardly extending elements of the first panel and the inwardly extending elements of the second panel are aligned in the machine direction. The distal edge of the inwardly extending elements of at least a portion of the first panel is then joined with at least a portion of the distal edge of the inwardly extending elements of the second panel.