Abstract: Pickup truck bed tonneau covers and varieties thereof are manufactured using universal components. An outer frame is made from rails cut from universal rail stock. Universal, adjustable corner brackets can be fixed into a desired position to accommodate all different angles at the corners of the tonneau cover. Intermediate cross car rails are cut from universal rail stock and all are coupled to the outer frame via universal intermediate rail brackets. Opposing pairs of universal hinge brackets are used for all hinges of the tonneau cover. Thus, the tooling required to make a variety of tonneau covers is greatly reduced. An elongated step is adjacent to, and protrudes downwardly beyond, a seal coupling channel with a compressible seal extends along the outer frame. The downwardly protruding elongated step member acts as a continuous elongated stop, limiting compression of the seal member.

Abstract: A tonneau cover apparatus is provided. In one aspect, a tonneau cover apparatus includes a handle or lever, a mount, a locator, a finger, a detent and a complementary peg. In another aspect, a handle and mount are configured such that the handle is substantially horizontal when in a closed position. A further aspect employs at least one locator to align a tonneau cover to a truck bed. Another aspect includes a finger which is coupled to a handle to clamp a tonneau cover apparatus to a truck bed when the handle is in a closed position, thus securing the tonneau cover to the truck bed.

Abstract: A tonneau cover assembly for a pickup truck bed includes a plurality of hinge assemblies. Each of the hinge assemblies are secured along the side rail of the tonneau cover assembly and have a contoured profile to allow for rotation within the tonneau cover assembly to accommodate a non-square truck bed.

Abstract: A tonneau cover frame for a pickup truck bed includes a cross-car rail bracket with a predetermined gap for receiving a cross-car bow in a plurality of configurations. The cross-car bow is movable laterally within the cross-car rail bracket to allow for a single cross-car bow in a variety of locations within the tonneau cover frame.

Abstract: A tonneau cover system for a pickup truck bed includes an adjustable corner bracket assembly. The corner bracket assembly includes a pivotally connected lower bracket member, upper bracket member, and cap member. The upper and lower bracket members are movable between an acute rail configuration and an obtuse rail configuration.

Abstract: An outer frame corresponds to a perimeter of a pickup truck bed. An plurality of upwardly bowed intermediate rail span between, and are coupled to, opposing sides of the outer frame. Each bowed intermediate rail is paired with a wire tension member that spans between, and is coupled to, each end of its paired intermediate rail member. A flexible textile member covers and is supported by the intermediate rail member and is coupled to the outer frame. The wire tension members operate to help reduce lateral deflection of the bowed intermediate rail members when a meaningful downward force is applied to the bowed intermediate rails. A method of assembling a tonneau cover is also disclosed.

Abstract: A tonneau cover system for a pickup truck bed includes an adjustable corner bracket assembly. The corner bracket assembly includes a pivotally connected lower bracket member, upper bracket member, and cap member. The upper and lower bracket members are movable between an acute rail configuration and an obtuse rail configuration.

Abstract: A tonneau cover apparatus is provided. In one aspect, a tonneau cover apparatus includes a handle or lever, a mount, a locator, a finger, a detent and a complementary peg. In another aspect, a handle and mount are configured such that the handle is substantially horizontal when in a closed position. A further aspect employs at least one locator to align a tonneau cover to a truck bed. Another aspect includes a finger which is coupled to a handle to clamp a tonneau cover apparatus to a truck bed when the handle is in a closed position, thus securing the tonneau cover to the truck bed.

Abstract: A tonneau cover frame for a pickup truck bed includes a cross-car rail bracket with a predetermined gap for receiving a cross-car bow in a plurality of configurations. The cross-car bow is movable laterally within the cross-car rail bracket to allow for a single cross-car bow in a variety of locations within the tonneau cover frame.

Abstract: An outer frame corresponds to a perimeter of a pickup truck bed. An plurality of upwardly bowed intermediate rail span between, and are coupled to, opposing sides of the outer frame. Each bowed intermediate rail is paired with a wire tension member that spans between, and is coupled to, each end of its paired intermediate rail member. A flexible textile member covers and is supported by the intermediate rail member and is coupled to the outer frame. The wire tension members operate to help reduce lateral deflection of the bowed intermediate rail members when a meaningful downward force is applied to the bowed intermediate rails. A method of assembling a tonneau cover is also disclosed.

Abstract: Pickup truck bed tonneau covers and varieties thereof are manufactured using universal components. An outer frame is made from rails cut from universal rail stock. Universal, adjustable corner brackets can be fixed into a desired position to accommodate all different angles at the corners of the tonneau cover. Intermediate cross car rails are cut from universal rail stock and all are coupled to the outer frame via universal intermediate rail brackets. Opposing pairs of universal hinge brackets are used for all hinges of the tonneau cover. Thus, the tooling required to make a variety of tonneau covers is greatly reduced. An elongated step is adjacent to, and protrudes downwardly beyond, a seal coupling channel with a compressible seal extends along the outer frame. The downwardly protruding elongated step member acts as a continuous elongated stop, limiting compression of the seal member.

Abstract: A tonneau cover assembly for a pickup truck bed includes a plurality of hinge assemblies. Each of the hinge assemblies are secured along the side rail of the tonneau cover assembly and have a contoured profile to allow for rotation within the tonneau cover assembly to accommodate a non-square truck bed.

Abstract: A soft-top convertible roof can extend and retract in a two-phase process. The first phase can correspond to a front portion of the top stack mechanism moving from a first raised position to a second retracted position and can be driven by an actuator which can be disposed in a roof rail forward of a rearmost roof rail. The second phase can correspond to the rear portion of the top stack mechanism moving from a raised position to a stowed position along with the front portion. The rearmost roof rail can remain stationary during the first phase. A connecting link can be connected to at least three roof rails that extend along a side of the vehicle and can be part of two four-bar linkage assemblies. A buggy link mechanism can drive retraction and extension of a backlite frame due to movement of the top stack mechanism.

Abstract: An automotive vehicle employs a convertible roof system. The convertible roof system can include a roof cover and a top stack mechanism operable between raised and stowed positions. At least one roof bow can move between first and second positions relative to a forwardmost roof rail.

Abstract: A soft-top convertible roof can extend and retract in a two-phase process. The first phase can correspond to a front portion of the top stack mechanism moving from a first raised position to a second retracted position and can be driven by an actuator which can be disposed in a roof rail forward of a rearmost roof rail. The second phase can correspond to the rear portion of the top stack mechanism moving from a raised position to a stowed position along with the front portion. The rearmost roof rail can remain stationary during the first phase. A connecting link can be connected to at least three roof rails that extend along a side of the vehicle and can be part of two four-bar linkage assemblies. A buggy link mechanism can drive retraction and extension of a backlite frame due to movement of the top stack mechanism.

Abstract: A convertible roof includes a segmented rearmost roof bow that has a length that can change during the retraction and extension process. The rearmost roof bow can be segmented such that the pieces can move relative to one another to shorten a length of the rearmost roof bow when being stowed. When in the fully raised and operative position, the sections of the segmented rearmost roof bow can be aligned and form a roof bow having an operative length. In the retracted state, the sections of the segmented rearmost roof bow can be moved relative to one another such that they are no longer aligned and have a length that is less than the operative length when aligned.

Abstract: An automotive vehicle employs a convertible roof system. The convertible roof system can include a roof cover and a top stack mechanism operable between raised and stowed positions. At least one roof bow can move between first and second positions relative to a forwardmost roof rail.

Abstract: The preferred embodiment of a convertible roof bow tensioning apparatus includes a pliable roof cover, a top stack mechanism supporting the roof cover having at least one roof bow, and a roof bow tensioner for selectively reducing and increasing tension of the roof cover. Another aspect of the present invention provides a camming apparatus operably extending and retracting a roof bow relative to a remainder of a convertible top stack mechanism.

Abstract: A joint locking device for a convertible roof system is provided. In another aspect of the present invention, an outfolding convertible roof employs a device for deterring member-to-member movement when fully raised. A further aspect of the present invention employs a linearly moving lock for a convertible roof joint, which may be automatically actuated and/or manually actuated. Still another aspect of the present invention provides a joint lock at the A-joint, B-joint, C-joint and/or another joint of the convertible roof top stack mechanism.

Abstract: A vehicle convertible roof fabric attachment system provides a cross-car elongated member having a first channel and a second channel located parallel with the first channel, a fastener engaging and fully recessed within the channels, and a convertible roof inner layer secured by the fastener to the elongated member, separating a fastener head from a convertible roof outer layer.