Patents by Inventor Bradley Ree

Bradley Ree has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 12076787
    Abstract: A twin roll casting system includes a pair of counter-rotating casting rolls having an adjustable nip therebetween, a casting roll controller configured to adjust the nip between the casting rolls in response to control signals; a cast strip sensor measuring a parameter of the cast strip and generating strip measurement signals; and an iterative learning control (ILC) controller receiving the strip measurement signals and providing control signals to the casting roll controller. The ILC controller includes a fault detection algorithm receiving the control signals and the strip measurement signals and generating a fault detection signal indicating when a fault condition is detected and an iterative learning control algorithm to generate the control signals. The fault detection algorithm indicates a fault condition when it detects the control signal exceeding an upper control saturation threshold or the ILC controller operating a state that is not guaranteed as stable.
    Type: Grant
    Filed: October 28, 2020
    Date of Patent: September 3, 2024
    Assignee: NUCOR CORPORATION
    Inventors: Florian Maurice Browne, III, George T. C. Chiu, Neera Jain Sundaram, Harold Bradley Rees
  • Patent number: 11148193
    Abstract: Systems and apparatus for continuously casting thin strip where one or more expansion rings are positioned within at least one of a pair of casting rolls, and automatically measuring a thickness of the cast strip close to the first side edge of the strip using at least one sensor. If the thickness measured is too thin, automatically decreasing the radial dimension of the expansion ring arranged in close proximity to the first side edge to cause the cylindrical tube to contract and increase the thickness of the cast strip during casting. If the thickness measured indicates that the thickness of the cast strip is too thick, automatically increasing the radial dimension of the expansion ring arranged in close proximity to the first side edge to cause the cylindrical tube to expand and reduce the thickness of the cast strip during casting.
    Type: Grant
    Filed: June 23, 2020
    Date of Patent: October 19, 2021
    Assignee: Nucor Corporation
    Inventors: Robert Nooning, Jr., Harold Bradley Rees, Jeffery Edward Keffer
  • Patent number: 11135647
    Abstract: A twin roll casting system where the casting rolls have a nip between the casting rolls, each roller having a circumference and a rotational period. The casting roll controller adjusts the nip between the casting rolls in response to control signals. The sensor measures at least one parameter of the cast strip. The ILC controller receives strip measurement signals from the sensor and provides control signals to the casting roll controller. The ILC controller includes an ILC control algorithm to generate the control signals based on the strip measurement signals and a time delay estimate based on circumference, rotational period, and a length of cast strip between the nip and the sensor to compensate for an elapsed time from the cast strip exiting the nip to being measured by the cast strip sensor.
    Type: Grant
    Filed: September 16, 2019
    Date of Patent: October 5, 2021
    Assignee: NUCOR CORPORATION
    Inventors: Florian Maurice Browne, III, George T. C. Chiu, Neera Jain Sundaram, Harold Bradley Rees
  • Patent number: 11027330
    Abstract: An apparatus for continuous casting a metal strip and reducing snake eggs in the metal strip. A pair of counter rotating casting rolls through which a thin strip can be cast are provided. A metal delivery system is disposed above the nip for discharging molten metal into a casting pool supported on the rolls. A pair of side dam holders and a pair of side dams are assembled adjacent each end portion of the rolls. Each side dam holder is tapered and dovetails with an adjacent side dam to confine the casting pool of molten metal supported on casting surfaces of the rolls. An oscillation mechanism provides lateral oscillation to each side dam and side dam holder at a frequency 2-50 hertz and with an amplitude 100-2000 ?m during casting.
    Type: Grant
    Filed: August 10, 2017
    Date of Patent: June 8, 2021
    Assignee: Nucor Corporation
    Inventors: Mark Schlichting, Volus McKenna, Alan Deno, James M. Thomas, Philippe Maurice Fettig, Harold Bradley Rees, Nick Corea, Michael Ponder
  • Patent number: 10722940
    Abstract: Methods and apparatus for continuously casting thin strip where one or more expansion rings are positioned within at least one of a pair of casting rolls, and automatically measuring a thickness of the cast strip close to the first side edge of the strip using at least one sensor, and if the thickness measured is too thin, automatically decreasing the radial dimension of the expansion ring arranged in close proximity to the first side edge to cause the cylindrical tube to contract and increase the thickness of the cast strip during casting, and if the thickness measured indicates that the thickness of the cast strip is too thick, automatically increasing the radial dimension of the expansion ring arranged in close proximity to the first side edge to cause the cylindrical tube to expand and reduce the thickness of the cast strip during casting.
    Type: Grant
    Filed: June 15, 2018
    Date of Patent: July 28, 2020
    Assignee: NUCOR CORPORATION
    Inventors: Robert G. Nooning, Jr., Harold Bradley Rees, Jeffery Edward Keffer
  • Patent number: 10449603
    Abstract: A twin roll casting system where the casting rolls have a nip between the casting rolls, each roller having a circumference and a rotational period. The casting roll controller adjusts the nip between the casting rolls in response to control signals. The sensor measures at least one parameter of the cast strip. The ILC controller receives strip measurement signals from the sensor and provides control signals to the casting roll controller. The ILC controller includes an ILC control algorithm to generate the control signals based on the strip measurement signals and a time delay estimate based on circumference, rotational period, and a length of cast strip between the nip and the sensor to compensate for an elapsed time from the cast strip exiting the nip to being measured by the cast strip sensor.
    Type: Grant
    Filed: September 21, 2018
    Date of Patent: October 22, 2019
    Assignee: NUCOR CORPORATION
    Inventors: Florian Maurice Browne, III, George T. C. Chiu, Neera Jain Sundaram, Harold Bradley Rees
  • Publication number: 20170327925
    Abstract: To achieve a substantially uniform microstructure across a continuously cast thin metal strip, it is beneficial to cool a width of the strip to a substantially constant temperature before further cooling the strip to reach any desired phase transformation temperature. Accordingly, methods of continuously casting a thin metal strip may include moving the thin strip to a cooling section, the cooling section having a plurality of coolant discharge ports configured to discharge a flow of coolant along the thin strip; initially sensing the temperature of the thin strip to determine a temperature distribution across the width of the thin strip, and producing a sensor signal corresponding to a sensed temperature at each of the first plurality of locations; and individually controlling the cooling across a width of the thin strip by way of the plurality coolant discharge ports in each zone of a first row using the determined temperature distribution.
    Type: Application
    Filed: May 11, 2017
    Publication date: November 16, 2017
    Applicant: NUCOR CORPORATION
    Inventors: James W. Watson, Harold Bradley Rees
  • Patent number: 9128889
    Abstract: Certain embodiments herein are directed to transferring information between devices on a network using a filing system such as the WebDAV file system. In one embodiment, a sensor device may communicate with a computer server including a WebDAV file system to obtain information for various purposes, such as for software upgrades or resolution of software bugs. The computer server may receive data from a sensor associated with a home, business, or power generation equipment, or other asset. The computer server may further prepare the data for transmission to a filing system, which may include calling one or more WebDAV functions. The data may be used to determine additional data that may be used by the computer device that sent the data, in one embodiment. The data, as well as the additional data, may be stored in a WebDAV file system and/or transmitted to a remote computing device.
    Type: Grant
    Filed: December 7, 2012
    Date of Patent: September 8, 2015
    Assignee: General Electric Company
    Inventors: James Patrick Hanley, Bradley Ree
  • Publication number: 20140164570
    Abstract: Certain embodiments herein are directed to transferring information between devices on a network using a filing system such as the WebDAV file system. In one embodiment, a sensor device may communicate with a computer server including a WebDAV file system to obtain information for various purposes, such as for software upgrades or resolution of software bugs. The computer server may receive data from a sensor associated with a home, business, or power generation equipment, or other asset. The computer server may further prepare the data for transmission to a filing system, which may include calling one or more WebDAV functions. The data may be used to determine additional data that may be used be the computer device that sent the data, in one embodiment. The data, as well as the additional data, may be stored in a WebDAV file system and/or transmitted to a remote computing device.
    Type: Application
    Filed: December 7, 2012
    Publication date: June 12, 2014
    Applicant: GENERAL ELECTRIC COMPANY
    Inventors: James Patrick Hanley, Bradley Ree
  • Patent number: 8365562
    Abstract: Apparatus and method of controlling strip geometry in casting strip having a rolling mill. A target thickness profile is calculated as a function of the measured entry thickness profile of the strip while satisfying profile and flatness parameters. A differential strain feedback from longitudinal strain in the strip is calculated by a control system by comparing the exit thickness profile with the target thickness profile, and a control signal is generated to control a device capable of affecting the geometry of the strip processed by the hot rolling mill. A feed-forward control reference and/or sensitivity vector may also be calculated as a function of the target thickness profile, and used in generating the control signal sent to the control device. The control device may be selected from one or more of the group consisting of a bending controller, gap controller and coolant controller.
    Type: Grant
    Filed: June 7, 2012
    Date of Patent: February 5, 2013
    Assignee: Nucor Corporation
    Inventors: Richard Britanik, Tino Domanti, Terry L. Gerber, Jason A. Mueller, Glen Wallace, Harold Bradley Rees
  • Patent number: 8205474
    Abstract: Apparatus and method of controlling strip geometry in casting strip having a rolling mill. A target thickness profile is calculated as a function of the measured entry thickness profile of the strip while satisfying profile and flatness parameters. A differential strain feedback from longitudinal strain in the strip is calculated by a control system by comparing the exit thickness profile with the target thickness profile, and a control signal is generated to control a device capable of affecting the geometry of the strip processed by the hot rolling mill. A feed-forward control reference and/or sensitivity vector may also be calculated as a function of the target thickness profile, and used in generating the control signal sent to the control device. The control device may be selected from one or more of the group consisting of a bending controller, gap controller and coolant controller.
    Type: Grant
    Filed: December 10, 2008
    Date of Patent: June 26, 2012
    Assignee: Nucor Corporation
    Inventors: Richard Britanik, Tino Domanti, Terry L. Gerber, Jason A. Mueller, Glen Wallace, Harold Bradley Rees
  • Patent number: 8028741
    Abstract: Apparatus for continuously casting metal strip includes a pair of counter-rotatable casting rolls laterally positioned to form a nip therebetween through which thin strip can be cast, a pair of confining side dams adjacent the ends of the casting rolls capable of confining a casting pool of molten metal supported on the casting rolls and formed on the casting surfaces above the nip, a metal delivery system disposed above the nip and capable of discharging molten metal to form the casting pool supported on the casting rolls, side dam actuators each capable of applying cyclical axial force to the side dams without leakage, and a control system capable of actuating at least one side dam actuator to cyclically vary the apply force of the side dam against the ends of the casting rolls during a casting campaign.
    Type: Grant
    Filed: November 6, 2008
    Date of Patent: October 4, 2011
    Assignee: Nucor Corporation
    Inventors: Harold Bradley Rees, Nikolco S. Nikolovski
  • Patent number: 8002016
    Abstract: An apparatus and method for continuously casting thin steel strip includes a pair of counter-rotatable casting rolls laterally positioned to form a nip there between through which thin cast strip can be cast, an actuator capable of moving each casting roll independently toward and away from a given reference location as desired, location sensors capable of sensing the location of the casting rolls relative to the given reference location and producing electrical signals indicative of each casting roll position and a control system capable of receiving the electrical signals and causing the actuator to move the casting rolls into desired position. Force sensors may be provided capable of sensing the forces exerted on the strip and producing electrical signals indicative of the sensed forces, and the control system may be capable of receiving the electrical signals indicative of the sensed forces and causing actuators to vary the position of the casting rolls responsive to the electrical signals as desired.
    Type: Grant
    Filed: March 16, 2009
    Date of Patent: August 23, 2011
    Assignees: Nucor Corporation, Siemens Aktiengesellschaft
    Inventors: Harold Bradley Rees, Ansgar Gruess, James D. Edwards
  • Patent number: 7938164
    Abstract: A method of continuously casting metal strip for a twin roll caster may include steps of sensing images of a casting pool in the casting area indicative of the casting pool depth, displaying the sensed images to an operator, and controlling a flow of molten metal from a metal supply system into the casting pool responsive to the sensed images indicative of the casting pool depth. The method may include producing separate electrical signals corresponding to the sensed images and controlling the flow of molten metal from the metal supply system into the casting pool responsive to one or more of the electrical signals. The electrical signals may be processed to determine the casting pool depth in each of the plurality of locations and the casting pool depth displayed to the operator. One or a combination of the electrical signals may be selected for providing a determined casting pool depth, and the flow of molten metal may be controlled responsive to the determined casting pool depth.
    Type: Grant
    Filed: May 23, 2008
    Date of Patent: May 10, 2011
    Assignee: Nucor Corporation
    Inventors: Walter N. Blejde, Rama Ballav Mahapatra, Harold Bradley Rees
  • Patent number: 7849722
    Abstract: Apparatus and method of controlling strip geometry in casting strip having a rolling mill. A target thickness profile is calculated as a function of the measured entry thickness profile of the strip while satisfying profile and flatness operating requirements. A differential strain feedback from longitudinal strain in the strip is calculated by a control system by comparing the exit thickness profile with the target thickness profile, and a control signal is generated to control a device capable of affecting the geometry of the strip processed by the hot rolling mill. A feed-forward control reference and/or sensitivity vector may also be calculated as a function of the target thickness profile, and used in generating the control signal sent to the control device. The control device may be selected from one or more of the group consisting of a bending controller, gap controller and coolant controller.
    Type: Grant
    Filed: January 19, 2007
    Date of Patent: December 14, 2010
    Assignee: Nucor Corporation
    Inventors: Richard Britanik, Tino Domanti, Terry L. Gerber, Jason A. Mueller, Glen Wallace, Harold Bradley Rees
  • Publication number: 20100289648
    Abstract: An in-car video system and method is provided where a wireless microphone is configured to detect the removal of an object and enables audio recording. Such actions would be the removal of a gun from a holster. Thus, the wireless microphone would enable the audio recording in the audio/video recorder without the user's intervention. The wireless microphone would also be connected to a health-monitoring sensor, and have the ability to enable the audio recording in the audio/video recorder in a health emergency. The system and method also describes a radio transmitter that would send alerts to a central dispatcher whenever the audio recording is enabled.
    Type: Application
    Filed: May 13, 2009
    Publication date: November 18, 2010
    Inventor: Bradley Ree
  • Publication number: 20100108286
    Abstract: Apparatus for continuously casting metal strip includes a pair of counter-rotatable casting rolls laterally positioned to form a nip there between through which thin strip can be cast, a pair of confining side dams adjacent the ends of the casting rolls capable of confining a casting pool of molten metal supported on the casting rolls and formed on the casting surfaces above the nip, a metal delivery system disposed above the nip and capable of discharging molten metal to form the casting pool supported on the casting rolls, side dam actuators each capable of applying cyclical axial force to the side dams without leakage, and a control system capable of actuating at least one side dam actuator to cyclically vary the apply force of the side dam against the ends of the casting rolls during a casting campaign.
    Type: Application
    Filed: November 6, 2008
    Publication date: May 6, 2010
    Applicant: NUCOR CORPORATION
    Inventors: Harold Bradley Rees, Nikolco S. Nikolovski
  • Publication number: 20070220939
    Abstract: Apparatus and method of controlling strip geometry in casting strip having a rolling mill. A target thickness profile is calculated as a function of the measured entry thickness profile of the strip while satisfying profile and flatness operating requirements. A differential strain feedback from longitudinal strain in the strip is calculated by a control system by comparing the exit thickness profile with the target thickness profile, and a control signal is generated to control a device capable of affecting the geometry of the strip processed by the hot rolling mill. A feed-forward control reference and/or sensitivity vector may also be calculated as a function of the target thickness profile, and used in generating the control signal sent to the control device. The control device may be selected from one or more of the group consisting of a bending controller, gap controller and coolant controller.
    Type: Application
    Filed: January 19, 2007
    Publication date: September 27, 2007
    Applicant: NUCOR CORPORATION
    Inventors: Richard Britanik, Tino Domanti, Terry L. Gerber, Jason A. Mueller, Glen Wallace, Harold Bradley Rees
  • Publication number: 20060082676
    Abstract: In some embodiments, images for the video conference may be white balanced and/or exposure controlled. White balancing may include dividing an image's pixels into multiple ranges according to their luminance and chrominance values. In some embodiments, blue and red analog gains may be modified to bring red and blue accumulations closer to green accumulations. In some embodiments, luminance values for an image may be adjusted by increasing or decreasing exposure. The decision whether to increase or decrease the exposure may be made by looking at statistics for luminance values of skin colored regions if there are sufficient skin colored regions on the image. Otherwise, luminance values for the entire image may be analyzed to determine whether to increase or decrease exposure.
    Type: Application
    Filed: April 15, 2005
    Publication date: April 20, 2006
    Inventors: Michael Jenkins, Bradley Ree
  • Publication number: 20050053052
    Abstract: A distributed processing system including one or more modems connected to a server through a network, such as a cable network or other similar network for transporting data and/or voice. The processing applied to information to be transported to a public network, such as the Internet, is performed by the server rather than the modem. Voice services are provided to telephone equipment connected to a modem by digitizing the voice signals and forwarding the signals as packets to the server. The application of a network stack to the voice packets is performed by the server prior to sending the packets over the public network. Likewise, voice packets received from the public network include network stack formatting. The server removes this formatting prior to sending the voice packets to the modem. This significantly reduces the complexity and cost of the modems.
    Type: Application
    Filed: September 8, 2003
    Publication date: March 10, 2005
    Inventors: Bradley Ree, Robert Basil, Jeffery Hales