Abstract: The assembly is useful in protecting occupants of a motor vehicle in the event of a collision. It includes a substantially closed rigid tubular metal element connected to a source of generating fluid pressure, such as a gas-generating inflator. The element is in flattened condition when installed. At the time of an imminent accident, the inflator generates fluid pressure to enlarge the flattened tubular element to increase its rigidity, strength, and resistance to buckling.

Abstract: Apparatus for inflating an inflatable device, methods for inflating an inflatable safety device and a method of manufacturing an apparatus for inflating an inflatable device are provided having a fuel containment assembly to contain a fuel in the form of a fluid. The fuel, upon proper initiation, is burned to produce gas used in the inflation of the inflatable device.

Abstract: A driver side inflator housing for a vehicle safety system which includes a base which is stamped from a thin sheet of aluminum The base includes a central axis, a plurality of stamped concentric rings extending upwardly from a bottom of the base and spaced from the central axis. An interface attachment flange is provided for mounting the inflator, and a squib pocket extending about the central axis of the base is capable of holding the squib of the gas generating inflator. The concentric rings, attachment flange and squib pocket are all formed during the stamping of the base; thus excessive machining is not required. Only minor machining is necessary to complete the base. The base of the present invention is designed to reduce the overall inflator cost, while maintaining the processing capability and quality of current bases.

Abstract: An improved method for the fabrication of filter assemblies for use in automotive air bag inflators by spirally winding a hollow cylindrical combustion screen comprised of layers of filter material. The spirally wound filter is then cut into individual units of desired length by the use of a conventional cutting device and additional filtering layers can optionally be added to form an inflator filter assembly.

Abstract: A collision- or rapid deceleration-initiated stiffening system for a structural member of a motor vehicle frame. The system includes a structural member that defines a hollow, substantially gas-tight interior. The system also includes an inflator for pressurizing the interior of the structural member to increase the stiffness and the axial or buckle strength of the structural member upon collision or rapid deceleration of the motor vehicle. The inflator may produce inflation gas for pressurizing the structural member from different sources including the burning of solid pyrotechnic gas generant or the release of a stored gas, for example. In addition, the inflator may be initiated by different initiators including an electrical initiator squib connected to a remote deceleration sensor or a depressible initiator plunger in alignment with a bumper strut, for example. The inflator also may be used to inflate an airbag cushion of an airbag module in addition to pressurizing the structural member.

Abstract: A device and method are provided for appropriately and desirably moderating the combustion of a fluid fuel and oxidant combination. The combustion rate moderator of the invention is a solid form which includes an array of holes wherein the fluid fuel and oxidant combination is housed and burned.

Abstract: A pyrotechnic grain or body of a gas generant having a consolidated or pressed-on, particulate inert burn inhibitor layer thereon. The inhibitor may be a metal oxide, metal sulfide, silica, silicate compound or mixtures thereof. The metal oxide is preferably iron oxide. The metal sulfide is preferably molybdenum disulfide. The preferred inhibitor is a silicate compound, most preferably bentonite. The inhibitor layer most preferably covers only one face or side of the generant body, though it may cover both faces or less than the entire area of one or both faces. The generant may be any conventional formulation which generates nitrogen-containing gas, preferably an azide, and most preferably sodium azide. The generant body may be any shape, preferably a washer-shaped disc. An automotive gas bag inflator may contain a plurality of the composite, inhibited generant bodies, preferably a stack or side by side assembly of such composite, inhibited wafers.

Abstract: A hybrid adaptive airbag inflator. The inflator includes two separate chambers, each containing a quantity of stored inert gas. Each chamber additionally includes a heating device to heat the stored gas. To provide adaptive performance, one, or the other, or both of the heating devices may be fired, depending upon the severity of the collision. The heated stored gas increases in pressure and breaks free of the chamber to inflate the cushion. The two chambers are preferably provided with restricted gas communication, to equalize pressure between the chambers over time. This restricted communication maintains the chambers essentially separate over the short time periods associated with inflation. Over time, however, the communication will permit any unfired chamber to depressurize, providing increased safety.

Abstract: A one piece reaction canister having a cover, a top panel and a bottom panel, a diffuser tube having a diffuser portion and a cap portion and formed in one piece with the top and bottom panels, end plates attached to the ends of the diffuser tube and the top and bottom panels, and a thrust neutral inflator supported by openings formed in the end plates, with the top and bottom panels extending in one piece to the cover from the diffuser and cap portions of the diffuser tube.

Abstract: A hybrid inflator comprises a housing formed of welded-together metal stampings defining a toroidal gas chamber surrounding a center tie and storing pressurized gas therein. The center tie has a generally cylindrical sidewall and an outlet wall at an upper end thereof defines a rupturably sealed outlet orifice. An inverted stamped metal cup is matingly received in the center tie. The lip of the cup is welded to the lower end of the center tie, and the cup sidewall is circumferentially grooved for separating a sliding piston portion under pressure. A squib support wall and squib closes the lower end of the center tie and inverted cup to define a combustion chamber containing a pyrotechnic gas generant which, upon ignition, causes the inverted cup to separate at the groove and drive the sliding piston upwardly to an open position uncovering inlet openings from the combustion chamber to the gas storage chamber.

Abstract: A hybrid adaptive airbag inflator. The inflator includes two separate chambers, each containing a quantity of stored inert gas. Each chamber additionally includes a heating device to heat the stored gas. To provide adaptive performance, one, or the other, or both of the heating devices may be fired, depending upon the severity of the collision. The heated stored gas increases in pressure and breaks free of the chamber to inflate the cushion. The two chambers are preferably provided with restricted gas communication, to equalize pressure between the chambers over time. This restricted communication maintains the chambers essentially separate over the short time periods associated with inflation. Over time, however, the communication will permit any unfired chamber to depressurize, providing increased safety.

Abstract: A dual-walled air bag inflator having a filter and gas generant within a common chamber, with the gas exiting radially from the inflator. Various arrangements are provided to force the generated gas to change its direction of travel at least 90.degree. prior to exiting in order to slow the gas and improve filtration. Gas barriers are placed within the chamber to force the desired flow. The gas flow may be directed radially inward in opposed streams to cancel velocity, and then directed radially outward toward the filter and exits. In one embodiment a mixing chamber is provided for the gas prior to encountering the filter.

Abstract: A hybrid inflator comprises a housing formed of welded-together metal stampings defining a toroidal gas chamber surrounding a center tie and storing pressurized gas therein. The center tie has a generally cylindrical sidewall and an outlet wall at an upper end thereof defines a rupturably sealed outlet orifice. An inverted stamped metal cup is matingly received in the center tie. The lip of the cup is welded to the lower end of the center tie, and the cup sidewall is circumferentially grooved for separating a sliding piston portion under pressure. A squib support wall and squib closes the lower end of the center tie and inverted cup to define a combustion chamber containing a pyrotechnic gas generant which, upon ignition, causes the inverted cup to separate at the groove and drive the sliding piston upwardly to an open position uncovering inlet openings from the combustion chamber to the gas storage chamber.

Abstract: An apparatus and a method for producing inflation gas for use in inflating a vehicle occupant restraint are provided wherein a filter housed within a chamber of the apparatus effects gas redirection and particulate removal from at least a portion of the hot gas released from a gas generating material-containing first chamber of the apparatus, forming a hot gas having a significantly reduced particulate content. The apparatus includes a diffuser having one or more controlling orifices and exit ports to provide for the passage of inflation gas therethrough into the vehicle occupant restraint. There is at least an approximately 180.degree. cumulative change in gas direction between contacting the filter and the passage of the inflation gas into the diffuser.

Abstract: Featured for use in the reaction canister of an inflatable restraint system is a continuous circumference diffuser tube. The diffuser tube may be a one-piece, two-piece or clamshell type all of which functionally are the same although the clamshell type is more versatile. The diffuser tube provides for the attachment of brackets for installation of the reaction canister in the instrument panel of a vehicle, provides a secure reliable attachment for the inflatable bag or protective cushion, and a secure installation of the inflator. The diffuser tube completely encloses the inflator and allows a last operation of assembly thereof.

Abstract: An air bag module uses a tubular inflator that is mounted off center in the module with the diffuser lying in the plane of the bottom of the module housing. The housing and inflator retaining bracket combine to make a pocket which changes the direction of some of the gas produced by the inflator and allows all of the gas to flow up into the inflatable cushion. A different housing, retaining ring, cushion and inflator retaining bracket are used in the assemblage of the module than are employed in air bag modules of current production. The appearance and function of the module, however, is not changed to a purchaser of the automotive vehicle in which the module is installed, only the internal components of the module are changed.

Abstract: An apparatus and method for inflating a vehicular inflatable device adaptable to a variety of fuels and oxidants wherein a fluid fuel is burned and mixed with stored, pressurized gas to produce inflation gas containing little or no particulate.

Abstract: An air bag inflator for generating gas to rapidly inflate an air bag includes a housing having spaced-apart opposite end walls with aligned outer peripheral edges, an outer side wall extending between the end walls around the peripheral edges defining an outer chamber for containing gas-generating material and a filter element. The housing also includes an inner side wall extending between the end walls in concentric, centered relation for containing an ignition squib and ignition-enhancing material and provided with ignition ports in communication with the other combustion chamber. The outer side wall is provided with a plurality of ports directing hot products of combustion outwardly to inflate an associated air bag. At least one pair of concentric crimp-formed joints are provided to interconnect the side walls and at least one of the end walls, top or bottom.

Abstract: A hybrid gas generator includes a chamber for storing inert gas under high pressure, a chamber for storing pyrotechnic material used to heat the stored gas, a diffuser which contains gas orifices for dispensing gas uniformly into an air bag assembly, a thin metal diaphragm to provide a pressure seal between the storage chamber and the diffuser, and a metal disk that is scored with a circular groove to seal the pyrotechnic material from the stored gas. Upon receiving an electrical signal an initiator fires and ignites the pyrotechnic charge. As pressure in the combustion chamber rises and exceeds the pressure in the storage chamber the metal disk that is scored with a circular groove ruptures and allows hot gas and burning pyrotechnic material to heat the gas and cause a rapid pressure rise in the gas storage chamber.

Abstract: A hybrid inflator for a vehicle passenger restraint system comprises a center tie having upper and lower ends, and a curved, continuous vessel wall secured to the upper and lower ends of and surrounding the center tie to define a pressure chamber storing inert compressed gas. The center tie defines a combustion chamber extending from the lower end thereof, the combustion chamber receiving pyrotechnic gaseous heat source material and a squib for igniting it. The center tie further defines a directional inlet port extending from the combustion chamber into the pressure chamber and a rupturable diaphragm seals the inlet port until ignition of the pyrotechnic generant. The center tie also defines a directional outlet vent extending from the pressure chamber adjacent the upper end of the center tie, the directional outlet vent being oriented substantially opposed the inlet port.