Abstract: An alarm handling and viewing system includes an alarm display interface that enables the different alarms generated by the same control module, safety system module, device, etc., to be handled and viewed in a manner that is different than each other and/or that is different than the display parameters specified for the module or device that generates the alarms. The system thus enables the selection of various different alarms of a single control module, device, etc., to result in different plant displays, different faceplate displays, and/or different alarm handling parameters to be used to provide further information to the user regarding the selected alarm.

Abstract: Techniques for controlling the operation of a process plant or several process plants within a process control system using a centralized or distributed controller farm allow for increased flexibility in the process control system. Any of the controllers in the controller farm may be utilized to execute modules corresponding to any of the field devices in one or several process plants. Control modules or other operations may be allocated amongst the controllers distributing the load so that one controller is not performing several operations while others are inactive. Additionally, the controller farm may be located in a temperature controlled room or area in an offsite location from the process plants. In some scenarios, load balancing techniques are performed to distribute the load for the modules equally or at least similarly amongst the controllers.

Abstract: An enhanced modular controller is disclosed that includes a plurality of configurable communication ports and a control logic layer operable to control equipment of a process plant. The plurality of communication ports include a first set of communication ports and a second set of communication ports which are operable to communicate with one or more nodes of a distributed control system of the process plant. The enhanced modular controller also includes a software layer that accepts port configuration parameters that define one or more port communication rules for the first set of communication ports and for the second set of communication ports. The one or more port communication rules causes the software layer to selectively allow or restrict retransmission of incoming messages, where the incoming messages are received at the first set of communication ports or the second set of communication ports.

Abstract: Generic shadowing allows a shadowing device in a process plant to automatically discover, without pre-configuration or pre-definition, and without the use of a configuration tool, source control objects that are hosted at other devices and that are to be shadowed. Source control objects may utilize any data type, format, structure, language, etc. The shadowing device includes a shadow manager and a set of primitive components defining simple data types that are utilized to discover the configurations/definitions and data types of source control objects, and includes a shadow library in which signatures of discovered source control objects are stored. Signatures are instantiated and used by the shadowing device to provide dynamic data to recipient devices, applications, and/or control objects in the process control system, where the dynamic data is a mirror of data that is observed first-hand by the source control objects during their on-line operations at their host devices.

Abstract: An enhanced modular controller is disclosed that includes a plurality of configurable communication ports and a control logic layer operable to control equipment of a process plant. The plurality of communication ports include a first set of communication ports and a second set of communication ports which are operable to communicate with one or more nodes of a distributed control system of the process plant. The enhanced modular controller also includes a software layer that accepts port configuration parameters that define one or more port communication rules for the first set of communication ports and for the second set of communication ports. The one or more port communication rules causes the software layer to selectively allow or restrict retransmission of incoming messages, where the incoming messages are received at the first set of communication ports or the second set of communication ports.

Abstract: Techniques for controlling the operation of a process plant or several process plants within a process control system using a centralized or distributed controller farm allow for increased flexibility in the process control system. Any of the controllers in the controller farm may be utilized to execute modules corresponding to any of the field devices in one or several process plants. Control modules or other operations may be allocated amongst the controllers distributing the load so that one controller is not performing several operations while others are inactive. Additionally, the controller farm may be located in a temperature controlled room or area in an offsite location from the process plants. In some scenarios, load balancing techniques are performed to distribute the load for the modules equally or at least similarly amongst the controllers.

Abstract: Generic shadowing allows a shadowing device in a process plant to automatically discover, without pre-configuration or pre-definition, and without the use of a configuration tool, source control objects that are hosted at other devices and that are to be shadowed. Source control objects may utilize any data type, format, structure, language, etc. The shadowing device includes a shadow manager and a set of primitive components defining simple data types that are utilized to discover the configurations/definitions and data types of source control objects, and includes a shadow library in which signatures of discovered source control objects are stored. Signatures are instantiated and used by the shadowing device to provide dynamic data to recipient devices, applications, and/or control objects in the process control system, where the dynamic data is a mirror of data that is observed first-hand by the source control objects during their on-line operations at their host devices.

Abstract: An alarm handling and viewing system includes an alarm display interface that enables the different alarms generated by the same control module, safety system module, device, etc., to be handled and viewed in a manner that is different than each other and/or that is different than the display parameters specified for the module or device that generates the alarms. The system thus enables the selection of various different alarms of a single control module, device, etc., to result in different plant displays, different faceplate displays, and/or different alarm handling parameters to be used to provide further information to the user regarding the selected alarm.

Abstract: Methods and apparatus to detect root causes of alarm patterns in process control systems are disclosed. An example method includes retrieving process control data generated in a process control system during a historical period of time. The process control data includes alarm data associated with alarms activated during the historical period of time. The example method also includes generating an alarm activation timeline for the historical period of time. The alarm activation timeline includes icons representative of the alarms to visually represent a temporal relationship of activation of the alarms, where one of the icons is representative of an alarm that is no longer active. The example method further includes storing the alarm activation timeline in a database.

Abstract: Methods and apparatus to configure process control systems based on generic process system libraries are disclosed. An example method includes instantiating an instance of a generic process system library. The instance is associated with items of equipment and corresponding process signals of a process control system. The generic process system library comprises at least one of generic process graphic data or generic control strategy data corresponding to the items of equipment and the corresponding process signals of the process control system. The example method further includes configuring the instance of the generic process system library by incorporating process-specific data associated with the operation of the process control system with the at least one of the generic process graphic data or the generic control strategy data.

Abstract: Methods and apparatus to detect root causes of alarm patterns in process control systems are disclosed. An example method includes retrieving process control data generated in a process control system during a historical period of time. The process control data includes alarm data associated with alarms activated during the historical period of time. The example method also includes generating an alarm activation timeline for the historical period of time. The alarm activation timeline includes icons representative of the alarms to visually represent a temporal relationship of activation of the alarms, where one of the icons is representative of an alarm that is no longer active. The example method further includes storing the alarm activation timeline in a database.

Abstract: Methods and apparatus to configure process control systems based on generic process system libraries are disclosed. An example method includes instantiating an instance of a generic process system library. The instance is associated with items of equipment and corresponding process signals of a process control system. The generic process system library comprises at least one of generic process graphic data or generic control strategy data corresponding to the items of equipment and the corresponding process signals of the process control system. The example method further includes configuring the instance of the generic process system library by incorporating process-specific data associated with the operation of the process control system with the at least one of the generic process graphic data or the generic control strategy data.

Abstract: A Unified Threat Management System (UTMS) for securing network traffic in a process control system may comprise network devices configured to receive network traffic related to the process control system and including a ruleset received from an external source. The ruleset may include one or more rules defining a condition to accept or deny the network traffic received at the network device. The state of the network device may be integrated into the process control system as a process control object or variable, thus allowing the state and other UTMS and component network device parameters and variables to be displayed to an operator at a workstation within a graphical process control system environment. The network devices may also communicate with a perpetual service that proactively supplies the devices with rulesets to meet the latest security threats, threat patterns, and control system vulnerabilities found or predicted to exist within the network.

Abstract: A system and method for creating and incorporating a function block within a process control system enables a user of the process control system to generate a function block by combining a plurality of files selected from a group of files provided by the manufacturer of the process control system to form a source code file associated with the function block. The user can modify the function block source code file to include a procedure, routine or algorithm that is not provided by the manufacturer and can send the modified source code file to the manufacturer for validation. If the function block source code file is validated, a security measure such as a digital signature is provided to the user that enables the user to incorporate the function block within the process control system.

Abstract: An example customized documentation generation apparatus is disclosed that generates documents relevant to a software update/upgrade of a particular process control system. A notes instrumentation module instruments general release notes for at least one of an update or an upgrade of a process control system to correlate the release notes with a general process control system configuration to produce instrumented notes. An upgrade assessment module determines configuration information for a particular process control system to provide default filter settings. An items of interest filter applies the default filter settings for the particular process control system to the instrumented notes to filter the instrumented notes and produce custom release notes for the particular process control system. The custom release notes are provided to a user to alert the user regarding potential effects of the update/upgrade on the particular process control system.

Abstract: Example methods, apparatus and articles of manufacture to replace field devices in process control systems are disclosed. A disclosed example method includes recording, at a first process controller of a process control system, configuration data sent from a configuration subsystem of the process control system to a first field device to commission the first field device, detecting, at a second process controller of the process control system, replacement of the first field device with a second field device, and sending the recorded configuration data from the second process controller to the second field device when the replacement is detected to commission the second field device.

Abstract: Example methods and apparatus to conceal portions of a visual object diagram in a process control system are disclosed. A disclosed example method includes receiving a selection to conceal a first functional block within a visual object diagram, wherein the first functional block is associated with a first view parameter, determining a link from a process control parameter within the first functional block to a first intersection within a second functional block within the visual object diagram, wherein the link is associated with a second view parameter, coupling the first view parameter and the second view parameter to the first intersection, and concealing the link and the first functional block.

Abstract: Example methods and systems to verify a communication path between a field device and a process controller in a process control system are disclosed. A disclosed example method includes transmitting via a first wireless communication path to a first portion of a process control system associated with one of the field device or the process controller, a command signal from a verification controller. In response to receiving the command signal in the first portion of the process control system, transmitting a verification signal via a first wired communication path from the first portion of the process control system to a second portion of the process control system associated with the other one of the field device or the process controller.

Abstract: Example methods and apparatus to manage module run sequences in a process control environment are disclosed. A disclosed example method includes receiving a module including a plurality of function blocks, receiving an indication of a subset of the plurality of function blocks, and receiving an indication of a first sequence of execution for the subset, wherein the first sequence of execution is different than a second sequence of execution associated with the module. The example method also includes associating the subset with a run sequence identifier, and associating the run sequence identifier with a trigger condition.

Abstract: Example methods, apparatus and articles of manufacture to replace field devices in process control systems are disclosed. A disclosed example method includes recording, at a first process controller of a process control system, configuration data sent from a configuration subsystem of the process control system to a first field device to commission the first field device, detecting, at a second process controller of the process control system, replacement of the first field device with a second field device, and sending the recorded configuration data from the second process controller to the second field device when the replacement is detected to commission the second field device.