Abstract: A pedestrian protection apparatus particularly adapted for motor vehicle front end structures for mitigating injuries of pedestrians struck by the vehicle. The apparatus incorporates a front grill which is moveable between extended and retracted positions. While it is in its extended position, the grill is designed to absorb energy from a pedestrian impact to reduce pedestrian injuries. The position of the grill is controlled by an actuator which responds to control inputs such as vehicle speed.

Abstract: A linear actuator having a low profile and a long stroke is provided. The actuator includes a housing integrally connected to a telescoping piston. The piston may be extended by a fluid such as inflation gas provided by an inflation gas generator in fluid communication with the piston. The piston extends rapidly through a one-shot stroke. The extending piston converts energy in the fluid into motion for performing linear work. The linear actuator may be formed from a single piece of parent material through stamping processes including deep draw stamping. Alternatively, other metal forming processes may be used to form the linear actuator.

Abstract: A severing apparatus for use with a battery cable is provided. The severing apparatus includes a housing that holds an initiator and a severing element. The battery cable is located through a lateral bore formed in the housing. The severing element is disposed on one side of the battery cable. A deformable blocker can be disposed on the opposite side of the battery cable. When it is desired to sever the battery cable and thereby discontinue the supplying of electrical power by the battery, such as when a predetermined vehicle collision occurs, the initiator is triggered and causes the severing element to move. Movement of the severing element removes a severed battery cable segment. Movement of the severing element and the severed battery cable segment is stopped using the blocker when present. The blocker can be part of a shell that surrounds the housing. Alternatively, the blocker can be held in the housing.

Abstract: An airbag module has an inflator activated via an electrical connector. The inflator includes an initiation assembly having an initiator and a receptacle that retains the connector. The initiator may have a single, center pin. The initiator may be encased by a body and cover, which may be attached together by molding, vibratory welding, electromagnetic welding, or snap fitting. The connector may have projections that extend from a main body to facilitate retention of the connector by a collar, washer, a retainer attached to the body, or by the inflator housing. The body may be seated in a collar having an annular ridge that presses into the body to form a seal. The connector may have a rib designed to mesh with splines of the receptacle to enable engagement of the connector with the receptacle in multiple orientations, while preventing relative rotation between the connector and the initiator after assembly.

Abstract: An airbag module has an inflator activated via an electrical connector. The inflator includes an initiation assembly having an initiator and a receptacle that retains the connector. The initiator may have a single, center pin. The initiator may be encased by a body and cover, which may be attached together by molding, vibratory welding, electromagnetic welding, or snap fitting. The connector may have projections that extend from a main body to facilitate retention of the connector by a collar, washer, a retainer attached to the body, or by the inflator housing. The body may be seated in a collar having an annular ridge that presses into the body to form a seal. The connector may have a rib designed to mesh with splines of the receptacle to enable engagement of the connector with the receptacle in multiple orientations, while preventing relative rotation between the connector and the initiator after assembly.

Abstract: The ankle joint prosthesis adapted to involve the patient's distal tibia and talus has, according to the present invention, tibial, talar and mobile or semi-constrained bearing components that are laterally to medially implanted in the patient. The tibial component's top surface has convex curvature in its anterior to posterior plane and is configured so as to approximate and match with the curvature of a prepared portion of the distal tibia; its bottom surface being approximately flat. The talar component's top surface has saddle-shaped, convex curvature in its anterior to posterior plane, it's bottom surface has concave curvature and is configured so as to approximate and match with the curvature of a prepared portion of the talus. The mobile or semi-constrained bearing components have embodiments that comprise a wide variety of geometric shapes. A method for implanting such a prosthesis is also disclosed.

Abstract: An assembly including a support housing and an actuator device. The actuator device includes an extendable initiator cup including at least one non-random fold and at least in part defining a storage chamber containing a reactive charge reactable to produce reaction products. The extendable initiator cup longitudinally extends from a first length to a second, greater length upon reaction initiation of the reactive charge. The extendable initiator cup is at least partially disposed within a longitudinally extending bore of the support housing. The support housing is effective to limit lateral expansion of the extendable initiator cup upon reaction initiation of the reactive charge. The assembly can include an electrical conductive member or an electrical switch. The extendable initiator cup can extend to sever the electrical conductive member or disengage the electrical switch, thereby interrupting the conduction of electricity through an electrical system.

Abstract: A generator system powered by a fluid fly-wheel is disclosed that generates electric current to power a tire pressure maintenance and monitoring system. A vehicle wheel including a tire and a rim. A sealed tube containing fluid is fixed around the rim. When the rim accelerates or decelerates, the fluid within the tube moves within the tube a turbine in communication with the fluid is turned by the moving fluid within the tube. The turning turbine drives an electric generator to produce an electric current through induction. In certain configurations, the turning turbine rotates gears to drive a mechanical pump. The electric generator, or mechanical pump may be used to add air pressure to the tire when a sensor indicates low air pressure.

Abstract: The motion damper includes a damper wall, damper stages, and a damper head. The damper wall and damper stages are successively smaller in size and have a nested relationship. The damper wall and damper stages are each flexibly attached to an adjacent damper stage or the damper wall such that the damper stages may deploy in a telescopic fashion away from the damper wall. The damper head is attached to a smallest damper stage. As a result, the damper stages change in position relative to the damper wall and relative to each other to absorb the kinetic energy of objects attached to the damper head and damper wall.

Abstract: A linear actuator having a low profile and a long stroke is provided. The actuator includes a housing integrally connected to a telescoping piston. The piston may be extended by a fluid such as inflation gas provided by an inflation gas generator in fluid communication with the piston. The piston extends rapidly through a one-shot stroke. The extending piston converts energy in the fluid into motion for performing linear work. The linear actuator may be formed from a single piece of parent material through stamping processes including deep draw stamping. Alternatively, other metal forming processes may be used to form the linear actuator.

Abstract: A generator system powered by a fluid fly-wheel is disclosed that generates electric current to power a tire pressure maintenance and monitoring system. A vehicle wheel including a tire and a rim. A sealed tube containing fluid is fixed around the rim. When the rim accelerates or decelerates, the fluid within the tube moves within the tube a turbine in communication with the fluid is turned by the moving fluid within the tube. The turning turbine drives an electric generator to produce an electric current through induction. In certain configurations, the turning turbine rotates gears to drive a mechanical pump. The electric generator, or mechanical pump may be used to add air pressure to the tire when a sensor indicates low air pressure.

Abstract: A severing apparatus for use with a battery cable is provided. The severing apparatus includes a housing that holds an initiator and a severing element. The battery cable is located through a lateral bore formed in the housing. The severing element is disposed on one side of the battery cable. A deformable blocker can be disposed on the opposite side of the battery cable. When it is desired to sever the battery cable and thereby discontinue the supplying of electrical power by the battery, such as when a predetermined vehicle collision occurs, the initiator is triggered and causes the severing element to move. Movement of the severing element removes a severed battery cable segment. Movement of the severing element and the severed battery cable segment is stopped using the blocker when present. The blocker can be part of a shell that surrounds the housing. Alternatively, the blocker can be held in the housing.

Abstract: A control assembly for use in regulating movement of a vehicle seat back is provided. The control assembly uses damping fluid to regulate the degree of damping applied to the seat back. The control assembly includes one or more initiator assemblies. A selected one or more of them can be activated when a front and/or rear end collision occurs. When an initiator assembly is activated, a transfer member changes between closed and open states to regulate a path for damping fluid. The control assembly also includes a piston head having first and second sides. Movement of the damping fluid occurs relative to these two sides. The piston head can include at least one bore, which functions as an additional path for damping fluid. The control assembly preferably also includes a temperature compensation assembly to accommodate temperature changes in the damping fluid.

Abstract: A dual initiator inflator for selective activation, depending upon detection of a low impact vehicle collision or a high impact vehicle collision, is provided for use with an air bag in a vehicle. The inflator can be configured to function at any one of a number of vehicle locations, including a driver side inflator and a passenger side inflator. The inflator includes first and second initiators and first and second propellants. When a low impact vehicle collision is detected, the first initiator is triggered to ignite the first propellant. Essentially all inflation gases that are received in the air bag are due to products of combustion from the first propellant and stored gas contained in the inflator housing. After a predetermined time delay, the second propellant is ignited by the second initiator so that no combustible propellant remains after inflator usage.

Abstract: A hybrid inflator that includes a solid propellant and a pressurized medium comprising oxygen and at least one inert gas is provided. The solid propellant can be fuel-rich in that without excess oxygen it generates significant amounts of CO and H2. The at least one inert gas is contained in an inflator housing and the amount thereof is greater, on a molar basis, than the oxygen. The propellant has acceptable long-term stability in that such propellant does not ignite when exposed to a temperature of 107° C. for a period of 400 hours.

Abstract: An initiator assembly for use with an inflator in a vehicle is provided. The initiator assembly includes an integral, one-piece insert member that is injection molded with insulating material to an initiator. The insert member suitably engages an initiator adapter for properly holding the initiator assembly in place relative to the inflator housing both before and after the initiator assembly is ignited. The insert member can include a number of different embodiments, each of which is characterized by the relatively short length of the shoulder that engages the initiator adapter.

Abstract: A hybrid inflator comprises an inflator housing, a pressurized medium contained within the inflator housing, and a propellant contained within the inflator housing ranging from about 0.5 grams to about 20 grams. The pressurized medium is released from the inflator housing and the propellant is ignited to produce propellant gases.

Abstract: Hybrid inflators for an inflatable safety system are disclosed. In one embodiment, the hybrid inflator uses a dual function initiator in that the combustion products from the initiator both ignite the propellant by direct contact therewith and propel a projectile through a outlet closure disk to release the stored pressurized medium. In another embodiment, the hardware configuration of the hybrid inflator allows the propellant to be loaded into the inflator after all hardware connections proximate the propellant, which require a weld, have in fact been welded. In another embodiment, the main inflator outlet closure disk is disposed at substantially a mid portion of the inflator. In another embodiment, the propellant gases are required to flow from the combustion chamber and into the stored gas housing prior to exiting the inflator, such by using a projectile to rupture the main inflator outlet closure disk and to thereafter seal the gas generator.

Abstract: A method for manufacturing a hybrid inflator for an inflatable safety system. The methodology principally relates to forming an annular stored gas housing from a single piece of tubing into a generally toroidal-like or torus-like outer wall configuration. The methodology may also include forming a central housing and a providing an appropriate propellant to at least a portion of the central housing. The central housing may then be disposed in a central opening extending through the stored gas housing and the central housing and stored gas housing may be appropriately interconnected, preferably to seal the inflator. An appropriate inflating medium may then provided to the inflator.

Abstract: A hybrid inflator comprises an inflator housing which contains a pressurized medium and a gas generator housing. The gas generator housing is interconnected with the inflator housing. The gas generator housing comprises a first chamber which contains a propellant, a propellant ignition assembly, a second chamber which is fluidly interconnected with the first chamber and the inflator housing for combusting propellant gases generated by the ignited propellant with the pressurized medium, an outlet port which is arranged on the gas generator housing to provide the pressurized medium and propellant gasses from the second chamber to the air/safety bag, and a main closure disk which normally blocks the outlet port and is ruptured after ignition of the propellant. The first and second chambers and the main closure disk are arranged in that order on a common longitudinal axis of the inflator.