Patents by Inventor Brett E. Kelly

Brett E. Kelly has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20240140043
    Abstract: Systems, devices, and methods for additive manufacturing of objects are provided. In some embodiments, a device for supporting an object during an additive manufacturing process includes a build platform having a surface, and a plurality of support structures extending above the surface of the build platform. Each support structure can be configured to couple to a portion of an additively manufactured object. The device can also include a plurality of actuators, each actuator being configured to adjust a position of a corresponding support structure relative to the build platform.
    Type: Application
    Filed: October 31, 2023
    Publication date: May 2, 2024
    Inventors: Michael Christopher Cole, Brett E. Kelly, Bastien Pesenti, Masoumeh Pourali, Paul Hassell, Viswanath Meenakshisundaram, Peter Dorfinger
  • Patent number: 11945166
    Abstract: Systems, methods, and devices for post-processing additively manufactured objects are disclosed herein. In some embodiments, a method includes receiving a plurality of additively manufactured objects on a rotor, the plurality of additively manufactured objects having excess material thereon. The method can include removing the excess material from the plurality of additively manufactured objects by rotating the plurality of additively manufactured objects via the rotor. The method can further include applying energy to the plurality of additively manufactured objects to cure a portion of each additively manufactured object while the plurality of additively manufactured objects are on the rotor.
    Type: Grant
    Filed: October 28, 2022
    Date of Patent: April 2, 2024
    Assignee: Align Technology, Inc.
    Inventors: Viswanath Meenakshisundaram, Srinivas Kaza, Chunhua Li, Lance Robert Pickens, Shawn Stromenger, Jun Sato, Siobhan O'Leary, Peter Webber, Brett E. Kelly, Jennifer Chavez
  • Publication number: 20230191702
    Abstract: Systems, methods, and devices for post-processing additively manufactured objects are disclosed herein. In some embodiments, a method includes receiving a plurality of additively manufactured objects on a rotor, the plurality of additively manufactured objects having excess material thereon. The method can include removing the excess material from the plurality of additively manufactured objects by rotating the plurality of additively manufactured objects via the rotor. The method can further include applying energy to the plurality of additively manufactured objects to cure a portion of each additively manufactured object while the plurality of additively manufactured objects are on the rotor.
    Type: Application
    Filed: October 28, 2022
    Publication date: June 22, 2023
    Inventors: Viswanath Meenakshisundaram, Srinivas Kaza, Chunhua Li, Lance Robert Pickens, Shawn Stromenger, Jun Sato, Siobhan O'Leary, Peter Webber, Brett E. Kelly, Jennifer Chavez
  • Publication number: 20230137027
    Abstract: Systems, methods, and devices for post-processing additively manufactured objects are disclosed herein. In some embodiments, a method includes receiving a plurality of additively manufactured objects having excess material thereon. The method can include removing the excess material from the plurality of additively manufactured objects by rotating the plurality of additively manufactured objects. The method can also include receiving sensor data indicative of a cleaning status of the plurality of additively manufactured objects. The method can further include adjusting, based on the sensor data, an operational parameter that enhances removal of the excess material from the plurality of additively manufactured objects.
    Type: Application
    Filed: October 28, 2022
    Publication date: May 4, 2023
    Inventors: Viswanath Meenakshisundaram, Srinivas Kaza, Chunhua Li, Lance Robert Pickens, Shawn Stromenger, Jun Sato, Siobhan O'Leary, Peter Webber, Brett E. Kelly, Jennifer Chavez
  • Publication number: 20230134234
    Abstract: Systems, methods, and devices for post-processing additively manufactured objects are disclosed herein. In some embodiments, a method includes receiving a plurality of additively manufactured objects having excess material thereon. The method can include removing the excess material from the plurality of additively manufactured objects by rotating the plurality of additively manufactured objects. The method can also include adjusting an environmental temperature while rotating the plurality of additively manufactured objects according to a dynamic temperature profile that facilitates removal of the excess material from the plurality of additively manufactured objects. The dynamic temperature profile can include (a) a first temperature configured to decrease a viscosity of the excess material, and (b) a second temperature configured to increase a stiffness of the plurality of additively manufactured objects.
    Type: Application
    Filed: October 28, 2022
    Publication date: May 4, 2023
    Inventors: Viswanath Meenakshisundaram, Srinivas Kaza, Chunhua Li, Lance Robert Pickens, Shawn Stromenger, Jun Sato, Siobhan O'Leary, Peter Webber, Brett E. Kelly, Jennifer Chavez
  • Publication number: 20230133005
    Abstract: Systems, methods, and devices for post-processing additively manufactured objects are disclosed herein. In some embodiments, a system includes a plurality of containers configured to receive a plurality of additively manufactured object having excess material thereon. The system can include a rotor having a central shaft and a plurality of arms, each arm having a first end and a second end opposite the first end. The first end of each arm can be coupled to the central shaft and a second end of each arm can be coupled to a respective container of the plurality of containers. The system can also include an actuator configured to spin the rotor so as to remove the excess material from the plurality of additively manufactured objects. The system can further include at least one heat source carried on the rotor to heat the excess material to decrease a viscosity thereof.
    Type: Application
    Filed: October 28, 2022
    Publication date: May 4, 2023
    Inventors: Viswanath Meenakshisundaram, Srinivas Kaza, Chunhua Li, Lance Robert Pickens, Shawn Stromenger, Jun Sato, Siobhan O'Leary, Peter Webber, Brett E. Kelly, Jennifer Chavez
  • Publication number: 20230023773
    Abstract: A three-dimensional (3D) object comprises a plurality of layers representative of an additive manufacturing process, wherein each layer of the plurality of layers approximately has a first thickness. A first layer of the plurality of layers forms at least a portion of a first surface of the 3D object, the first layer comprising a support region and an overcure region, wherein the first layer approximately has the first thickness at the support region and a greater second thickness at the overcure region. A support mark is included at the support region, wherein the support mark is inset from a first surface profile of the 3D object defined by the overcure region.
    Type: Application
    Filed: October 3, 2022
    Publication date: January 26, 2023
    Inventors: Mehdi Mojdeh, Brett E. Kelly, Shiva P. Sambu
  • Patent number: 11511485
    Abstract: A method of manufacturing a three-dimensional (3D) object may include fabricating a support structure and fabricating the 3D object on the support structure, wherein the support structure contacts the 3D object at a support region of the 3D object. The method further includes overcuring the 3D object at an overcure region of the 3D object, wherein the overcure region is distinct from the support region, and removing the support structure from the 3D object. After removal of the support structure, a support mark remains on the 3D printed object where the support structure had contacted the 3D object, wherein the overcure region of the 3D object projects past the support mark.
    Type: Grant
    Filed: April 1, 2020
    Date of Patent: November 29, 2022
    Assignee: Align Technology, Inc.
    Inventors: Mehdi Mojdeh, Brett E. Kelly, Shiva P. Sambu
  • Publication number: 20200316856
    Abstract: A method of manufacturing a three-dimensional (3D) object may include fabricating a support structure and fabricating the 3D object on the support structure, wherein the support structure contacts the 3D object at a support region of the 3D object. The method further includes overcuring the 3D object at an overcure region of the 3D object, wherein the overcure region is distinct from the support region, and removing the support structure from the 3D object. After removal of the support structure, a support mark remains on the 3D printed object where the support structure had contacted the 3D object, wherein the overcure region of the 3D object projects past the support mark.
    Type: Application
    Filed: April 1, 2020
    Publication date: October 8, 2020
    Inventors: Mehdi Mojdeh, Brett E. Kelly, Shiva P. Sambu