Patents by Inventor Brett Ian Lyons

Brett Ian Lyons has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 10661526
    Abstract: Materials and methods is present for manufacturing fiber reinforced parts. A powder material comprising a matrix material of a size particular distribution comprising substantially oriented fiber of a predetermined length distribution and diameter (L/D). A manufactured part that has substantially randomly oriented fiber is provided using an energy delivery system and the powder material.
    Type: Grant
    Filed: May 31, 2018
    Date of Patent: May 26, 2020
    Assignee: THE BOEING COMPANY
    Inventors: Brett Ian Lyons, Christopher S. Huskamp
  • Publication number: 20180272652
    Abstract: Materials and methods is present for manufacturing fiber reinforced parts. A powder material comprising a matrix material of a size particular distribution comprising substantially oriented fiber of a predetermined length distribution and diameter (L/D). A manufactured part that has substantially randomly oriented fiber is provided using an energy delivery system and the powder material.
    Type: Application
    Filed: May 31, 2018
    Publication date: September 27, 2018
    Inventors: Brett Ian Lyons, Christopher S. Huskamp
  • Patent number: 10011089
    Abstract: Materials and methods are presented for manufacturing fiber reinforced parts. A powder material comprising a matrix material of a particular particle size distribution comprising substantially oriented fiber of a predetermined length distribution and diameter (L/D). A manufactured part that has substantially randomly oriented fiber is provided using an energy delivery system and the powder material.
    Type: Grant
    Filed: December 7, 2012
    Date of Patent: July 3, 2018
    Assignee: The Boeing Company
    Inventors: Brett Ian Lyons, Christopher S. Huskamp
  • Patent number: 9937557
    Abstract: A method and apparatus for forming objects. Layers of precursor material may be placed on top of each other. The layers of precursor material may be selectively cured as the layers of precursor material are placed on top of each other to form an object and a frame associated with the object.
    Type: Grant
    Filed: December 4, 2016
    Date of Patent: April 10, 2018
    Assignee: THE BOEING COMPANY
    Inventor: Brett Ian Lyons
  • Publication number: 20170136544
    Abstract: A method and apparatus for forming objects. Layers of precursor material may be placed on top of each other. The layers of precursor material may be selectively cured as the layers of precursor material are placed on top of each other to form an object and a frame associated with the object.
    Type: Application
    Filed: December 4, 2016
    Publication date: May 18, 2017
    Inventor: Brett Ian Lyons
  • Patent number: 9522501
    Abstract: A method and apparatus for forming objects. Layers of precursor material may be placed on top of each other. The layers of precursor material may be selectively cured as the layers of precursor material are placed on top of each other to form an object and a frame associated with the object.
    Type: Grant
    Filed: September 21, 2010
    Date of Patent: December 20, 2016
    Assignee: THE BOEING COMPANY
    Inventor: Brett Ian Lyons
  • Patent number: 9457521
    Abstract: A part is manufactured by introducing magnetic particles into a matrix material, and orienting the particles by coupling them with an electromagnetic field. The matrix material is solidified in patterned layers while the particles remain oriented by the field.
    Type: Grant
    Filed: September 1, 2011
    Date of Patent: October 4, 2016
    Assignee: THE BOEING COMPANY
    Inventors: Scott Robert Johnston, Jonathan Blake Vance, James William Fonda, Brett Ian Lyons
  • Patent number: 8709330
    Abstract: A method and apparatus is present for manufacturing parts. A powder material is comprised of a polymer that is semi-crystalline. The powder material has an overlap between a melting temperature range and a crystallization temperature range. The powder material also has a size particular distribution that is substantially a Gaussian distribution, a particle shape that is substantially spherical, and a desired melt flow rate that is less than a temperature at which the powder material begins to chemically break down. The powder material is selected to form a selected powder material. A part is manufactured using an energy delivery system and the selected powder material.
    Type: Grant
    Filed: January 6, 2009
    Date of Patent: April 29, 2014
    Assignee: The Boeing Company
    Inventors: Christopher S. Huskamp, Brett Ian Lyons
  • Publication number: 20130056672
    Abstract: A part is manufactured by introducing magnetic particles into a matrix material, and orienting the particles by coupling them with an electromagnetic field. The matrix material is solidified in patterned layers while the particles remain oriented by the field.
    Type: Application
    Filed: September 1, 2011
    Publication date: March 7, 2013
    Applicant: THE BOEING COMPANY
    Inventors: Scott Robert Johnston, Jonathan Blake Vance, James William Fonda, Brett Ian Lyons
  • Publication number: 20120067501
    Abstract: A method and apparatus for forming objects. Layers of precursor material may be placed on top of each other. The layers of precursor material may be selectively cured as the layers of precursor material are placed on top of each other to form an object and a frame associated with the object.
    Type: Application
    Filed: September 21, 2010
    Publication date: March 22, 2012
    Applicant: THE BOEING COMPANY
    Inventor: Brett Ian Lyons
  • Publication number: 20100171241
    Abstract: A method and apparatus is present for manufacturing parts. A powder material is comprised of a polymer that is semi-crystalline. The powder material has an overlap between a melting temperature range and a crystallization temperature range. The powder material also has a size particular distribution that is substantially a Gaussian distribution, a particle shape that is substantially spherical, and a desired melt flow rate that is less than a temperature at which the powder material begins to chemically break down. The powder material is selected to form a selected powder material. A part is manufactured using an energy delivery system and the selected powder material.
    Type: Application
    Filed: January 6, 2009
    Publication date: July 8, 2010
    Inventors: Christopher S. Huskamp, Brett Ian Lyons