Patents by Inventor Brett Kelly

Brett Kelly has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 12138863
    Abstract: In one aspect the present disclosure relates to a system for forming a three dimensional (3D) object from a volume of photo-responsive material contained within a material container. A plurality of optical projection subsystems are adapted to be arranged at least partially circumferentially around a material container containing the volume of photo-responsive material, and are controlled by a controller. The optical projection subsystems direct optical projections at a plurality of angles ? through the volume of photo-responsive material. The optical projections are further directed about a z axis extending through the volume of photo-responsive material.
    Type: Grant
    Filed: March 25, 2022
    Date of Patent: November 12, 2024
    Assignees: Lawrence Livermore National Security, LLC, The Regents Of The University Of California
    Inventors: Brett Kelly, Robert Matthew Panas, Maxim Shusteff, Christopher Spadaccini, Hayden Taylor, Indrasen Bhattacharya
  • Patent number: 11701827
    Abstract: A multi-beam volumetric resin curing system and method for whole-volume additive manufacturing of an object includes a bath containing a photosensitive resin, a light source for producing a light beam, and a spatial light modulator which produces a phase- or intensity-modulated light beam by impressing a phase profile or intensity profile of an image onto a light beam received from the light source. The system and method also include projection optics which then produces multiple sub-image beams from the modulated light beam which are projected to intersect each other in the photosensitive resin to cure select volumetric regions of the resin in a whole-volume three-dimensional pattern representing the object.
    Type: Grant
    Filed: December 23, 2020
    Date of Patent: July 18, 2023
    Assignee: Lawrence Livermore National Security, LLC
    Inventors: Maxim Shusteff, Christopher M. Spadaccini, Nicholas Fang, Robert Matthew Panas, Johannes Henriksson, Brett Kelly, Allison E. Browar
  • Patent number: 11639031
    Abstract: Methods and materials for volumetric additive manufacturing, including computed axial lithography (“CAL”), using photosensitive resins comprising a photocurable resin prepolymer; a photoinitiator; and (optionally) a curing inhibitor. In various embodiments, such photosensitive polymers comprise (a) one or more monomer (or prepolymer) molecules, which form the backbone of the polymer network of the polymeric material and define its architecture; and (b) a photoinitiator that captures illumination energy and initiates polymerization.
    Type: Grant
    Filed: May 13, 2020
    Date of Patent: May 2, 2023
    Assignees: LAWRENCE LIVERMORE NATIONAL SECURITY, LLC, THE REGENTS OF THE UNIVERSITY OF CALIFORNIA
    Inventors: Maxim Shusteff, James Oakdale, Robert Matthew Panas, Christopher M. Spadaccini, Hayden K. Taylor, Brett Kelly, Indrasen Bhattacharya, Hossein Heidari
  • Patent number: 11370173
    Abstract: In one aspect the present disclosure relates to a system for forming a three dimensional (3D) object from a volume of photo-responsive material contained within a material container. A plurality of optical projection subsystems are adapted to be arranged circumferentially around a material container containing the volume of photo-responsive material, and are controlled by a controller. The optical projection subsystems direct optical projections at a plurality of angles ? through the volume of photo-responsive material. The optical projections are further directed about a z axis extending through the volume of photo-responsive material.
    Type: Grant
    Filed: November 21, 2019
    Date of Patent: June 28, 2022
    Assignees: Lawrence Livermore National Security, LLC, The Regents of the University of California
    Inventors: Brett Kelly, Robert Panas, Maxim Shusteff, Christopher Spadaccini, Hayden Taylor, Indrasen Bhattacharya
  • Patent number: 11072160
    Abstract: The present disclosure relates to a system for forming a three dimensional (3D) part. The system may incorporate a beam delivery subsystem for generating optical signals, and a mask subsystem that receives the optical signals and generates optical images therefrom. A first one of the optical images activates a polymerization species of a photo-sensitive resin in accordance with illuminated areas thereof, to thus cause polymerization of select portions of the photo-sensitive resin to help form a layer of the 3D part. A second one of the optical images causes stimulated emission depletion of subportions of the polymerization species, simultaneously, over various areas of the layer, to enhance resolution of at least one subportion of the select portions of the photo-sensitive resin.
    Type: Grant
    Filed: August 23, 2016
    Date of Patent: July 27, 2021
    Assignees: Lawrence Livermore National Security, LLC, The Regents Of The University Of California
    Inventors: Ryan Hensleigh, Bryan D. Moran, Julie A. Jackson, Eric Duoss, Brett Kelly, Maxim Shusteff, Hayden Taylor, Christopher Spadaccini
  • Publication number: 20210146619
    Abstract: A multi-beam volumetric resin curing system and method for whole-volume additive manufacturing of an object includes a bath containing a photosensitive resin, a light source for producing a light beam, and a spatial light modulator which produces a phase- or intensity-modulated light beam by impressing a phase profile or intensity profile of an image onto a light beam received from the light source. The system and method also include projection optics which then produces multiple sub-image beams from the modulated light beam which are projected to intersect each other in the photosensitive resin to cure select volumetric regions of the resin in a whole-volume three-dimensional pattern representing the object.
    Type: Application
    Filed: December 23, 2020
    Publication date: May 20, 2021
    Inventors: Maxim Shusteff, Christopher M. Spadaccini, Nicholas Fang, Robert Matthew Panas, Johannes Henriksson, Brett Kelly, Allison E. Browar
  • Patent number: 10875247
    Abstract: A multi-beam volumetric resin curing system and method for whole-volume additive manufacturing of an object includes a bath containing a photosensitive resin, a light source for producing a light beam, and a spatial light modulator which produces a phase- or intensity-modulated light beam by impressing a phase profile or intensity profile of an image onto a light beam received from the light source. The system and method also include projection optics which then produces multiple sub-image beams from the modulated light beam which are projected to intersect each other in the photosensitive resin to cure select volumetric regions of the resin in a whole-volume three-dimensional pattern representing the object.
    Type: Grant
    Filed: July 17, 2017
    Date of Patent: December 29, 2020
    Assignee: Lawrence Livermore National Securitv. LLC
    Inventors: Maxim Shusteff, Christopher M. Spadaccini, Nicholas Fang, Robert Matthew Panas, Johannes Henriksson, Brett Kelly, Allison E. Browar
  • Patent number: 10647061
    Abstract: A method of forming a three dimensional (3D) object is disclosed. The method may involve providing a volume of photo-curable resin contained within an optically transparent resin container, and simultaneously directing optical projections from an optical subsystem at a plurality of angles ? through the volume of photo-curable resin. The optical beams are directed about a z axis extending through the volume of photo-curable resin. Each of the projections is provided with a calculated 2D spatial intensity function which creates a 3D intensity map. The projections act over a fixed temporal exposure period, during which the net exposure dose is sufficient to cure select portions of the volume of photo-curable resin, and to leave other portions uncured, to form a desired 3D part.
    Type: Grant
    Filed: May 12, 2017
    Date of Patent: May 12, 2020
    Assignees: Lawrence Livermore National Security, LLC, The Regents of the University of California
    Inventors: Brett Kelly, Robert Panas, Maxim Shusteff, Christopher Spadaccini, Hayden Taylor, Indrasen Bhattacharya
  • Publication number: 20180015672
    Abstract: A multi-beam volumetric resin curing system and method for whole-volume additive manufacturing of an object includes a bath containing a photosensitive resin, a light source for producing a light beam, and a spatial light modulator which produces a phase- or intensity-modulated light beam by impressing a phase profile or intensity profile of an image onto a light beam received from the light source. The system and method also include projection optics which then produces multiple sub-image beams from the modulated light beam which are projected to intersect each other in the photosensitive resin to cure select volumetric regions of the resin in a whole-volume three-dimensional pattern representing the object.
    Type: Application
    Filed: July 17, 2017
    Publication date: January 18, 2018
    Inventors: Maxim Shusteff, Christopher M. Spadaccini, Nicholas Fang, Robert Matthew Panas, Johannes Henriksson, Brett Kelly, Allison E. Browar
  • Publication number: 20100050825
    Abstract: This invention involves a hand tool having an internal cylinder or cavity into which a handle with a boss at one end is inserted, then which is sealed with a retainer, where said retainer may additionally be a hand tool or mount for a hand tool, and such that the handle is extensible yet will not slide out of the hand tool.
    Type: Application
    Filed: April 28, 2008
    Publication date: March 4, 2010
    Inventor: Brett Kelly May