Patents by Inventor Brian A. Urbach
Brian A. Urbach has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 11292506Abstract: A vehicle steering assembly comprises a steering member with a rack portion having rack teeth, a pinion gear having pinion teeth configured to be engaged with the rack teeth, a yoke support assembly supporting the steering member in a housing, and a ball nut operatively connected to the steering member. The pinion gear divides the steering member into a first side having the yoke support assembly outboard of an area of engagement of the rack and pinion teeth and a second side having the ball nut. The yoke support assembly includes complementary convex and concave bearing surfaces configured to provide relative rotation between the convex and concave bearing surfaces. The yoke assembly also includes a spring member configured to produce a variable rate spring force to maintain an engagement between the rack and pinion teeth.Type: GrantFiled: May 31, 2019Date of Patent: April 5, 2022Assignee: ZF Active Safety and Electronics US LLCInventors: Mark Bugosh, Brian A. Urbach
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Patent number: 11124223Abstract: A vehicle power steering assembly includes a housing, a ball nut configured to be operatively disposed in the housing and including an extension portion provided with a convex bearing surface, an insert supported on the housing and provided with a concave bearing surface. The concave bearing surface is complementary to the convex bearing surface. The convex and concave bearing surfaces are a plain bearing configured to provide sliding movement relative to each other. The sliding movement provides relative rotation between the convex and concave bearing surfaces in a first direction on the ball nut axis and a second direction on a rotation axis that is transverse to the ball nut axis.Type: GrantFiled: May 31, 2019Date of Patent: September 21, 2021Assignee: ZF Active Safety and Electronics US LLCInventors: Brian A. Urbach, John F. Santori
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Patent number: 10988172Abstract: A steering member has a rack portion and a screw portion. The steering member is in a steering housing and operatively connected to a tie rod. A pinion is operatively connected between the rack portion and a steering wheel. A ball nut is operatively connected to the screw portion. A power source is operatively connected to the ball nut. The power source drives the ball nut to effect linear movement of the steering member upon rotation of the steering wheel. A damper has a first connection to the tie rod and a second connection to a ground surface. The ground surface is fixed relative to the steering member. The damper is external to the ball nut.Type: GrantFiled: April 20, 2017Date of Patent: April 27, 2021Assignee: ZF Active Safety and Electronics US LLCInventor: Brian A. Urbach
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Patent number: 10981592Abstract: A power steering assembly has a housing and a ball nut assembly supported on the housing. The ball nut assembly has a ball nut axis. The housing has a first surface between the housing and the ball nut assembly. The ball nut assembly also has a second surface. The second surface rotates on the first surface such that the ball nut assembly rotates relative to the housing on a rotation axis that is transverse to the ball nut axis.Type: GrantFiled: December 4, 2018Date of Patent: April 20, 2021Assignee: ZF Active Safety and Electronics US LLCInventors: Brian A. Urbach, John F. Santori
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Publication number: 20200377146Abstract: A vehicle power steering assembly includes a housing, a ball nut configured to be operatively disposed in the housing and including an extension portion provided with a convex bearing surface, an insert supported on the housing and provided with a concave bearing surface. The concave bearing surface is complementary to the convex bearing surface. The convex and concave bearing surfaces are a plain bearing configured to provide sliding movement relative to each other. The sliding movement provides relative rotation between the convex and concave bearing surfaces in a first direction on the ball nut axis and a second direction on a rotation axis that is transverse to the ball nut axis.Type: ApplicationFiled: May 31, 2019Publication date: December 3, 2020Applicant: TRW Automotive U.S. LLCInventors: Brian A. Urbach, John F. Santori
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Publication number: 20200377141Abstract: A vehicle steering assembly comprises a steering member with a rack portion having rack teeth, a pinion gear having pinion teeth configured to be engaged with the rack teeth, a yoke support assembly supporting the steering member in a housing, and a ball nut operatively connected to the steering member. The pinion gear divides the steering member into a first side having the yoke support assembly outboard of an area of engagement of the rack and pinion teeth and a second side having the ball nut. The yoke support assembly includes complementary convex and concave bearing surfaces configured to provide relative rotation between the convex and concave bearing surfaces. The yoke assembly also includes a spring member configured to produce a variable rate spring force to maintain an engagement between the rack and pinion teeth.Type: ApplicationFiled: May 31, 2019Publication date: December 3, 2020Applicant: TRW Automotive U.S. LLCInventors: Mark Bugosh, Brian A. Urbach
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Publication number: 20190168800Abstract: A power steering assembly has a housing and a ball nut assembly supported on the housing. The ball nut assembly has a ball nut axis. The housing has a first surface between the housing and the ball nut assembly. The ball nut assembly also has a second surface. The second surface rotates on the first surface such that the ball nut assembly rotates relative to the housing on a rotation axis that is transverse to the ball nut axis.Type: ApplicationFiled: December 4, 2018Publication date: June 6, 2019Applicant: TRW Automotive U.S. LLCInventors: Brian A. Urbach, John F. Santori
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Publication number: 20190152521Abstract: A steering member has a rack portion and a screw portion. The steering member is in a steering housing and operatively connected to a tie rod. A pinion is operatively connected between the rack portion and a steering wheel. A ball nut is operatively connected to the screw portion. A power source is operatively connected to the ball nut. The power source drives the ball nut to effect linear movement of the steering member upon rotation of the steering wheel. A damper has a first connection to the tie rod and a second connection to a ground surface. The ground surface is fixed relative to the steering member. The damper is external to the ball nut.Type: ApplicationFiled: April 20, 2017Publication date: May 23, 2019Applicant: TRW Automotive U.S. LLCInventor: Brian A. Urbach
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Patent number: 9469337Abstract: A rack drive assembly adapted for use in the vehicle electric power steering assembly includes a steering member operatively connected to a vehicle steering wheel; an electric motor for effecting axial movement of the steering member upon rotation of the vehicle steering wheel; a planetary gear assembly operatively coupled to the electric motor; and a pinion assembly operatively disposed between the planetary gear assembly and the steering member whereby operation of the electric motor is operative to effect axial movement of the steering member, wherein the electric motor includes an output shaft which defines a motor axis and the pinion assembly includes an output shaft which defines a pinion axis, wherein the pinion axis is coaxial with the motor axis and perpendicular with respect to an axis of the steering member.Type: GrantFiled: January 31, 2014Date of Patent: October 18, 2016Assignee: TRW Automotive U.S. LLCInventors: Brian A. Urbach, John F. Santori
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Publication number: 20150217799Abstract: A rack drive assembly adapted for use in the vehicle electric power steering assembly includes a steering member operatively connected to a vehicle steering wheel; an electric motor for effecting axial movement of the steering member upon rotation of the vehicle steering wheel; a planetary gear assembly operatively coupled to the electric motor; and a pinion assembly operatively disposed between the planetary gear assembly and the steering member whereby operation of the electric motor is operative to effect axial movement of the steering member, wherein the electric motor includes an output shaft which defines a motor axis and the pinion assembly includes an output shaft which defines a pinion axis, wherein the pinion axis is coaxial with the motor axis and perpendicular with respect to an axis of the steering member.Type: ApplicationFiled: January 31, 2014Publication date: August 6, 2015Applicant: TRW Automotive U.S. LLCInventors: Brian A. Urbach, John F. Santori
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Patent number: 9010208Abstract: A yoke assembly adapted for use in a rack and pinion steering gear assembly for a vehicle comprises a yoke housing having a bore; a yoke bearing disposed in the bore; a yoke cover secured in the bore; a spring disposed in the bore between the yoke bearing and the yoke cover; and an automatic-adjusting mechanism secured in the yoke cover. The automatic-self adjusting mechanism includes a member which is configured to self adjust and move in a direction toward the yoke bearing so as to maintain the member in constant contact against the yoke bearing as associated components of the rack and pinion steering gear wear.Type: GrantFiled: July 13, 2012Date of Patent: April 21, 2015Assignee: TRW Automotive U.S. LLCInventor: Brian A. Urbach
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Publication number: 20140013901Abstract: A yoke assembly adapted for use in a rack and pinion steering gear assembly for a vehicle comprises a yoke housing having a bore; a yoke bearing disposed in the bore; a yoke cover secured in the bore; a spring disposed in the bore between the yoke bearing and the yoke cover; and an automatic-adjusting mechanism secured in the yoke cover. The automatic-self adjusting mechanism includes a member which is configured to self adjust and move in a direction toward the yoke bearing so as to maintain the member in constant contact against the yoke bearing as associated components of the rack and pinion steering gear wear.Type: ApplicationFiled: July 13, 2012Publication date: January 16, 2014Applicant: TRW AUTOMOTIVE U.S. LLCInventor: Brian A. Urbach
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Patent number: 7481595Abstract: An improved ball joint for use in a motor vehicle steering or suspension system comprises a ball joint having a shank portion and a ball portion disposed in a socket shell. A ball joint retention member is provided having a first end operatively secured to the socket shell and a second end operatively secured to the shank portion.Type: GrantFiled: September 6, 2006Date of Patent: January 27, 2009Assignee: TRW Automotive U.S. LLCInventor: Brian A. Urbach
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Publication number: 20080056811Abstract: An improved ball joint for use in a motor vehicle steering or suspension system comprises a ball joint having a shank portion and a ball portion disposed in a socket shell. A ball joint retention member is provided having a first end operatively secured to the socket shell and a second end operatively secured to the shank portion.Type: ApplicationFiled: September 6, 2006Publication date: March 6, 2008Inventor: Brian A. Urbach
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Patent number: 7261487Abstract: A ball joint assembly includes a housing (12) defining a socket chamber (18) and having an opening (32); a composite ball joint bearing (20) disposed within the socket chamber; a ball stud (24) supported by the composite ball joint bearing and having a shank portion (30) which projects through the opening of the housing; and a seal assembly (40) adapted to seal the opening between the ball stud and the socket chamber. The composite ball joint bearing is formed from a first plastic material (20A) and a second magnetostrictive alloy material (20B) which is adapted to change its shape when in the presence of a magnetic field to thereby change the rotational and oscillation properties of the ball joint assembly.Type: GrantFiled: July 31, 2003Date of Patent: August 28, 2007Assignee: TRW Automotive U.S. LLCInventor: Brian A. Urbach
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Patent number: 6931981Abstract: A hydraulic power-assisted steering system (10) includes a pump (12) containing hydraulic fluid. A rack and pinion housing (19) is operatively connected to the pump (12) via a conduit line (16). A hydraulic fluid control device (80) is operatively disposed between the pump (12) and the rack and pinion housing (19), the hydraulic fluid control device (80) having a passageway (82) formed therethrough to allow hydraulic fluid to flow from the pump (12) to the rack and pinion housing (19). An electromagnet (94) is operatively coupled to the fluid control device (80). An electronic control unit (96) is adapted to receive at least one input signal (98, 100) from at least one input source so as to generate an output signal (102) to the hydraulic fluid control device (80) so as to selectively control the flow of hydraulic fluid from the pump (12) to the rack and pinion housing (19).Type: GrantFiled: June 11, 2004Date of Patent: August 23, 2005Assignee: TRW Automotive U.S. LLCInventor: Brian A. Urbach
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Patent number: 6834863Abstract: A ball joint includes a socket and a stud having a ball end portion received in the socket and a shank projecting from the socket. An annular seal has an intermediate portion extending between first and second end portions. The second end portion of the seal has an engagement portion in sealing engagement with the shank portion of the stud. A spring is molded in the second end portion of the seal and extends for 360 degrees around the circumference of the shank portion at a location radially outward of the engagement portion. The spring has a circular array of spring fingers that extend radially inward from a main body portion and exert a radially inward directed force on the engagement portion to maintain it in sealing engagement with the shank portion.Type: GrantFiled: May 28, 2002Date of Patent: December 28, 2004Assignee: TRW Inc.Inventor: Brian A. Urbach
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Publication number: 20040250676Abstract: A hydraulic power-assisted steering system (10) includes a pump (12) containing hydraulic fluid. A rack and pinion housing (19) is operatively connected to the pump (12) via a conduit line (16). A hydraulic fluid control device (80) is operatively disposed between the pump (12) and the rack and pinion housing (19), the hydraulic fluid control device (80) having a passageway (82) formed therethrough to allow hydraulic fluid to flow from the pump (12) to the rack and pinion housing (19). An electromagnet (94) is operatively coupled to the fluid control device (80). An electronic control unit (96) is adapted to receive at least one input signal (98, 100) from at least one input source so as to generate an output signal (102) to the hydraulic fluid control device (80) so as to selectively control the flow of hydraulic fluid from the pump (12) to the rack and pinion housing (19).Type: ApplicationFiled: June 11, 2004Publication date: December 16, 2004Inventor: Brian A. Urbach
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Patent number: 6773197Abstract: An apparatus (12) includes a housing (142), a ball stud (170), a first bearing layer (110), and a second vibration dampening layer (120 or 130). The housing (142) defines a chamber (160) and has an opening (147) in communication with the chamber (160). The ball stud (170) has a ball portion (172) located in the chamber (160) and a stud portion (174) extending from the ball portion (172) through the opening (147). The ball portion (172) has a center (180). The stud portion (174) has a longitudinal axis (181) intersecting the center (180). The first bearing layer (110) is disposed in the chamber (160) and engages the ball stud (170). The ball stud (170) is rotatable about the center (180) relative to the first bearing layer (110). The second vibration dampening layer (120 or 130) dampens vibration transmitted between the housing (142) and the ball stud (170).Type: GrantFiled: October 9, 2002Date of Patent: August 10, 2004Assignee: TRW Inc.Inventor: Brian A. Urbach
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Publication number: 20030222412Abstract: A ball joint includes a socket and a stud having a ball end portion received in the socket and a shank projecting from the socket. An annular seal has an intermediate portion extending between first and second end portions. The second end portion of the seal has an engagement portion in sealing engagement with the shank portion of the stud. A spring is molded in the second end portion of the seal and extends for 360 degrees around the circumference of the shank portion at a location radially outward of the engagement portion. The spring has a circular array of spring fingers that extend radially inward from a main body portion and exert a radially inward directed force on the engagement portion to maintain it in sealing engagement with the shank portion.Type: ApplicationFiled: May 28, 2002Publication date: December 4, 2003Applicant: TRW Inc.Inventor: Brian A. Urbach