Patents by Inventor Brian A. Urbach

Brian A. Urbach has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11292506
    Abstract: A vehicle steering assembly comprises a steering member with a rack portion having rack teeth, a pinion gear having pinion teeth configured to be engaged with the rack teeth, a yoke support assembly supporting the steering member in a housing, and a ball nut operatively connected to the steering member. The pinion gear divides the steering member into a first side having the yoke support assembly outboard of an area of engagement of the rack and pinion teeth and a second side having the ball nut. The yoke support assembly includes complementary convex and concave bearing surfaces configured to provide relative rotation between the convex and concave bearing surfaces. The yoke assembly also includes a spring member configured to produce a variable rate spring force to maintain an engagement between the rack and pinion teeth.
    Type: Grant
    Filed: May 31, 2019
    Date of Patent: April 5, 2022
    Assignee: ZF Active Safety and Electronics US LLC
    Inventors: Mark Bugosh, Brian A. Urbach
  • Patent number: 11124223
    Abstract: A vehicle power steering assembly includes a housing, a ball nut configured to be operatively disposed in the housing and including an extension portion provided with a convex bearing surface, an insert supported on the housing and provided with a concave bearing surface. The concave bearing surface is complementary to the convex bearing surface. The convex and concave bearing surfaces are a plain bearing configured to provide sliding movement relative to each other. The sliding movement provides relative rotation between the convex and concave bearing surfaces in a first direction on the ball nut axis and a second direction on a rotation axis that is transverse to the ball nut axis.
    Type: Grant
    Filed: May 31, 2019
    Date of Patent: September 21, 2021
    Assignee: ZF Active Safety and Electronics US LLC
    Inventors: Brian A. Urbach, John F. Santori
  • Patent number: 10988172
    Abstract: A steering member has a rack portion and a screw portion. The steering member is in a steering housing and operatively connected to a tie rod. A pinion is operatively connected between the rack portion and a steering wheel. A ball nut is operatively connected to the screw portion. A power source is operatively connected to the ball nut. The power source drives the ball nut to effect linear movement of the steering member upon rotation of the steering wheel. A damper has a first connection to the tie rod and a second connection to a ground surface. The ground surface is fixed relative to the steering member. The damper is external to the ball nut.
    Type: Grant
    Filed: April 20, 2017
    Date of Patent: April 27, 2021
    Assignee: ZF Active Safety and Electronics US LLC
    Inventor: Brian A. Urbach
  • Patent number: 10981592
    Abstract: A power steering assembly has a housing and a ball nut assembly supported on the housing. The ball nut assembly has a ball nut axis. The housing has a first surface between the housing and the ball nut assembly. The ball nut assembly also has a second surface. The second surface rotates on the first surface such that the ball nut assembly rotates relative to the housing on a rotation axis that is transverse to the ball nut axis.
    Type: Grant
    Filed: December 4, 2018
    Date of Patent: April 20, 2021
    Assignee: ZF Active Safety and Electronics US LLC
    Inventors: Brian A. Urbach, John F. Santori
  • Publication number: 20200377146
    Abstract: A vehicle power steering assembly includes a housing, a ball nut configured to be operatively disposed in the housing and including an extension portion provided with a convex bearing surface, an insert supported on the housing and provided with a concave bearing surface. The concave bearing surface is complementary to the convex bearing surface. The convex and concave bearing surfaces are a plain bearing configured to provide sliding movement relative to each other. The sliding movement provides relative rotation between the convex and concave bearing surfaces in a first direction on the ball nut axis and a second direction on a rotation axis that is transverse to the ball nut axis.
    Type: Application
    Filed: May 31, 2019
    Publication date: December 3, 2020
    Applicant: TRW Automotive U.S. LLC
    Inventors: Brian A. Urbach, John F. Santori
  • Publication number: 20200377141
    Abstract: A vehicle steering assembly comprises a steering member with a rack portion having rack teeth, a pinion gear having pinion teeth configured to be engaged with the rack teeth, a yoke support assembly supporting the steering member in a housing, and a ball nut operatively connected to the steering member. The pinion gear divides the steering member into a first side having the yoke support assembly outboard of an area of engagement of the rack and pinion teeth and a second side having the ball nut. The yoke support assembly includes complementary convex and concave bearing surfaces configured to provide relative rotation between the convex and concave bearing surfaces. The yoke assembly also includes a spring member configured to produce a variable rate spring force to maintain an engagement between the rack and pinion teeth.
    Type: Application
    Filed: May 31, 2019
    Publication date: December 3, 2020
    Applicant: TRW Automotive U.S. LLC
    Inventors: Mark Bugosh, Brian A. Urbach
  • Publication number: 20190168800
    Abstract: A power steering assembly has a housing and a ball nut assembly supported on the housing. The ball nut assembly has a ball nut axis. The housing has a first surface between the housing and the ball nut assembly. The ball nut assembly also has a second surface. The second surface rotates on the first surface such that the ball nut assembly rotates relative to the housing on a rotation axis that is transverse to the ball nut axis.
    Type: Application
    Filed: December 4, 2018
    Publication date: June 6, 2019
    Applicant: TRW Automotive U.S. LLC
    Inventors: Brian A. Urbach, John F. Santori
  • Publication number: 20190152521
    Abstract: A steering member has a rack portion and a screw portion. The steering member is in a steering housing and operatively connected to a tie rod. A pinion is operatively connected between the rack portion and a steering wheel. A ball nut is operatively connected to the screw portion. A power source is operatively connected to the ball nut. The power source drives the ball nut to effect linear movement of the steering member upon rotation of the steering wheel. A damper has a first connection to the tie rod and a second connection to a ground surface. The ground surface is fixed relative to the steering member. The damper is external to the ball nut.
    Type: Application
    Filed: April 20, 2017
    Publication date: May 23, 2019
    Applicant: TRW Automotive U.S. LLC
    Inventor: Brian A. Urbach
  • Patent number: 9469337
    Abstract: A rack drive assembly adapted for use in the vehicle electric power steering assembly includes a steering member operatively connected to a vehicle steering wheel; an electric motor for effecting axial movement of the steering member upon rotation of the vehicle steering wheel; a planetary gear assembly operatively coupled to the electric motor; and a pinion assembly operatively disposed between the planetary gear assembly and the steering member whereby operation of the electric motor is operative to effect axial movement of the steering member, wherein the electric motor includes an output shaft which defines a motor axis and the pinion assembly includes an output shaft which defines a pinion axis, wherein the pinion axis is coaxial with the motor axis and perpendicular with respect to an axis of the steering member.
    Type: Grant
    Filed: January 31, 2014
    Date of Patent: October 18, 2016
    Assignee: TRW Automotive U.S. LLC
    Inventors: Brian A. Urbach, John F. Santori
  • Publication number: 20150217799
    Abstract: A rack drive assembly adapted for use in the vehicle electric power steering assembly includes a steering member operatively connected to a vehicle steering wheel; an electric motor for effecting axial movement of the steering member upon rotation of the vehicle steering wheel; a planetary gear assembly operatively coupled to the electric motor; and a pinion assembly operatively disposed between the planetary gear assembly and the steering member whereby operation of the electric motor is operative to effect axial movement of the steering member, wherein the electric motor includes an output shaft which defines a motor axis and the pinion assembly includes an output shaft which defines a pinion axis, wherein the pinion axis is coaxial with the motor axis and perpendicular with respect to an axis of the steering member.
    Type: Application
    Filed: January 31, 2014
    Publication date: August 6, 2015
    Applicant: TRW Automotive U.S. LLC
    Inventors: Brian A. Urbach, John F. Santori
  • Patent number: 9010208
    Abstract: A yoke assembly adapted for use in a rack and pinion steering gear assembly for a vehicle comprises a yoke housing having a bore; a yoke bearing disposed in the bore; a yoke cover secured in the bore; a spring disposed in the bore between the yoke bearing and the yoke cover; and an automatic-adjusting mechanism secured in the yoke cover. The automatic-self adjusting mechanism includes a member which is configured to self adjust and move in a direction toward the yoke bearing so as to maintain the member in constant contact against the yoke bearing as associated components of the rack and pinion steering gear wear.
    Type: Grant
    Filed: July 13, 2012
    Date of Patent: April 21, 2015
    Assignee: TRW Automotive U.S. LLC
    Inventor: Brian A. Urbach
  • Publication number: 20140013901
    Abstract: A yoke assembly adapted for use in a rack and pinion steering gear assembly for a vehicle comprises a yoke housing having a bore; a yoke bearing disposed in the bore; a yoke cover secured in the bore; a spring disposed in the bore between the yoke bearing and the yoke cover; and an automatic-adjusting mechanism secured in the yoke cover. The automatic-self adjusting mechanism includes a member which is configured to self adjust and move in a direction toward the yoke bearing so as to maintain the member in constant contact against the yoke bearing as associated components of the rack and pinion steering gear wear.
    Type: Application
    Filed: July 13, 2012
    Publication date: January 16, 2014
    Applicant: TRW AUTOMOTIVE U.S. LLC
    Inventor: Brian A. Urbach
  • Patent number: 7481595
    Abstract: An improved ball joint for use in a motor vehicle steering or suspension system comprises a ball joint having a shank portion and a ball portion disposed in a socket shell. A ball joint retention member is provided having a first end operatively secured to the socket shell and a second end operatively secured to the shank portion.
    Type: Grant
    Filed: September 6, 2006
    Date of Patent: January 27, 2009
    Assignee: TRW Automotive U.S. LLC
    Inventor: Brian A. Urbach
  • Publication number: 20080056811
    Abstract: An improved ball joint for use in a motor vehicle steering or suspension system comprises a ball joint having a shank portion and a ball portion disposed in a socket shell. A ball joint retention member is provided having a first end operatively secured to the socket shell and a second end operatively secured to the shank portion.
    Type: Application
    Filed: September 6, 2006
    Publication date: March 6, 2008
    Inventor: Brian A. Urbach
  • Patent number: 7261487
    Abstract: A ball joint assembly includes a housing (12) defining a socket chamber (18) and having an opening (32); a composite ball joint bearing (20) disposed within the socket chamber; a ball stud (24) supported by the composite ball joint bearing and having a shank portion (30) which projects through the opening of the housing; and a seal assembly (40) adapted to seal the opening between the ball stud and the socket chamber. The composite ball joint bearing is formed from a first plastic material (20A) and a second magnetostrictive alloy material (20B) which is adapted to change its shape when in the presence of a magnetic field to thereby change the rotational and oscillation properties of the ball joint assembly.
    Type: Grant
    Filed: July 31, 2003
    Date of Patent: August 28, 2007
    Assignee: TRW Automotive U.S. LLC
    Inventor: Brian A. Urbach
  • Patent number: 6931981
    Abstract: A hydraulic power-assisted steering system (10) includes a pump (12) containing hydraulic fluid. A rack and pinion housing (19) is operatively connected to the pump (12) via a conduit line (16). A hydraulic fluid control device (80) is operatively disposed between the pump (12) and the rack and pinion housing (19), the hydraulic fluid control device (80) having a passageway (82) formed therethrough to allow hydraulic fluid to flow from the pump (12) to the rack and pinion housing (19). An electromagnet (94) is operatively coupled to the fluid control device (80). An electronic control unit (96) is adapted to receive at least one input signal (98, 100) from at least one input source so as to generate an output signal (102) to the hydraulic fluid control device (80) so as to selectively control the flow of hydraulic fluid from the pump (12) to the rack and pinion housing (19).
    Type: Grant
    Filed: June 11, 2004
    Date of Patent: August 23, 2005
    Assignee: TRW Automotive U.S. LLC
    Inventor: Brian A. Urbach
  • Patent number: 6834863
    Abstract: A ball joint includes a socket and a stud having a ball end portion received in the socket and a shank projecting from the socket. An annular seal has an intermediate portion extending between first and second end portions. The second end portion of the seal has an engagement portion in sealing engagement with the shank portion of the stud. A spring is molded in the second end portion of the seal and extends for 360 degrees around the circumference of the shank portion at a location radially outward of the engagement portion. The spring has a circular array of spring fingers that extend radially inward from a main body portion and exert a radially inward directed force on the engagement portion to maintain it in sealing engagement with the shank portion.
    Type: Grant
    Filed: May 28, 2002
    Date of Patent: December 28, 2004
    Assignee: TRW Inc.
    Inventor: Brian A. Urbach
  • Publication number: 20040250676
    Abstract: A hydraulic power-assisted steering system (10) includes a pump (12) containing hydraulic fluid. A rack and pinion housing (19) is operatively connected to the pump (12) via a conduit line (16). A hydraulic fluid control device (80) is operatively disposed between the pump (12) and the rack and pinion housing (19), the hydraulic fluid control device (80) having a passageway (82) formed therethrough to allow hydraulic fluid to flow from the pump (12) to the rack and pinion housing (19). An electromagnet (94) is operatively coupled to the fluid control device (80). An electronic control unit (96) is adapted to receive at least one input signal (98, 100) from at least one input source so as to generate an output signal (102) to the hydraulic fluid control device (80) so as to selectively control the flow of hydraulic fluid from the pump (12) to the rack and pinion housing (19).
    Type: Application
    Filed: June 11, 2004
    Publication date: December 16, 2004
    Inventor: Brian A. Urbach
  • Patent number: 6773197
    Abstract: An apparatus (12) includes a housing (142), a ball stud (170), a first bearing layer (110), and a second vibration dampening layer (120 or 130). The housing (142) defines a chamber (160) and has an opening (147) in communication with the chamber (160). The ball stud (170) has a ball portion (172) located in the chamber (160) and a stud portion (174) extending from the ball portion (172) through the opening (147). The ball portion (172) has a center (180). The stud portion (174) has a longitudinal axis (181) intersecting the center (180). The first bearing layer (110) is disposed in the chamber (160) and engages the ball stud (170). The ball stud (170) is rotatable about the center (180) relative to the first bearing layer (110). The second vibration dampening layer (120 or 130) dampens vibration transmitted between the housing (142) and the ball stud (170).
    Type: Grant
    Filed: October 9, 2002
    Date of Patent: August 10, 2004
    Assignee: TRW Inc.
    Inventor: Brian A. Urbach
  • Publication number: 20030222412
    Abstract: A ball joint includes a socket and a stud having a ball end portion received in the socket and a shank projecting from the socket. An annular seal has an intermediate portion extending between first and second end portions. The second end portion of the seal has an engagement portion in sealing engagement with the shank portion of the stud. A spring is molded in the second end portion of the seal and extends for 360 degrees around the circumference of the shank portion at a location radially outward of the engagement portion. The spring has a circular array of spring fingers that extend radially inward from a main body portion and exert a radially inward directed force on the engagement portion to maintain it in sealing engagement with the shank portion.
    Type: Application
    Filed: May 28, 2002
    Publication date: December 4, 2003
    Applicant: TRW Inc.
    Inventor: Brian A. Urbach