Abstract: Disclosed herein are a method and apparatus for cutter analysis and mapping. In one embodiment, a computer implemented method comprises acquiring a training set of images, wherein the training set of images comprise a set of images of cutters; and training a machine learning system using the training set of images, wherein the machine learning system comprises a set of weights corresponding to one or more nodes of a neural network of the machine learning system, and wherein the machine learning system provides an output representing whether an image includes a visual representation of a cutter.

Abstract: A method comprising identifying a cutter on a drill bit based on a drill bit image, assigning a grading value of the cutter based on a classification model of a machine learning system, wherein the classification model is generated based on a set of training cutter images associated with drill bit characteristics indicators, determining a surface parameter based on a surface of the cutter, generating a comparison value based on the surface parameter, and mapping a set of cutter information to the cutter on the drill bit, wherein the set of cutter information comprises the grading value and the comparison value.

Abstract: A method includes acquiring an image of a cutter on a drill bit, determining a cutter dull condition based on the image of the cutter using a machine-learning method, wherein the machine-learning method is trained using a set of training images and a set of known cutter dull conditions, wherein each of the set of known cutter dull conditions is associated with one or more of a set of cutters depicted in the set of training images and determining a cutter degradation severity based the image of the cutter. The method also includes generating bit modification instructions based the cutter dull condition and the cutter degradation severity.

Abstract: A shaped cutter is disclosed for use on a drill bit. In one or more example, the shaped cutter includes a substrate including a proximal end and a distal end and defining a cutter axis extending between the proximal and distal ends. A cutting table secured to the proximal end of the substrate includes a cutting face with a central boss axially extending from the cutting face and a plurality of ribs radially extending across the cutting face from the boss to a periphery of the cutting table. The cutting face may recede axially from the periphery towards the central boss, such as by defining a planar section, a plurality of intersecting planar sections, and/or a concave (e.g., frustoconical) shape between adjacent ribs.

Abstract: A drill bit has a plurality of cutters secured to the bit body, including a gauge cutter defining a gauge diameter of the drill bit. A reciprocating gauge assembly on the bit comprises a cavity defined in the bit body, a piston reciprocably disposed in the cavity, a wear element on an outwardly facing end of the piston, a piston retainer for moveably retaining the piston in the cavity, and a spring biasing the piston outwardly to a neutral position of the wear element with respect to the gauge diameter. The wear element and piston may be urged inwardly in response to an applied load at the drill bit gauge pad, increasing the lateral depth of cut and thereby controlling the aggressiveness of the bit in response to the load.

Abstract: The present disclosure provides a sintering assembly and a polycrystalline diamond compact (PDC) including a acid-labile leach-enhancing material, a PDC including cavities formed by removal of an acid-labile leach-enhancing material, and a method of forming a leached PDC using an acid-labile leach-enhancing material. The present disclosure further includes drill bits using PDCs formed suing an acid-labile leach-enhancing material.

Abstract: A drill bit includes a bit body defining a bit rotational axis and a blade attached to the bit body. The apparatus also includes a cutter comprising a cutting arc on a cutting surface of the cutter, wherein the cutter comprises at least one relief comprising a straight edge and a curved edge having an end that interrupts the cutting arc.

Abstract: Systems, methods, and machine-readable media are disclosed for running an executable object on an object storage system. An executable object including executable code is stored on a first storage node of an object storage system. The first storage node receives a request to run the executable object. The first storage node identifies the physical location of one or more data objects of interest to be processed by the executable object. The first storage node runs the executable object to process the identified one or more data objects. The first storage node receives a request from a second storage node of the object storage system for the executable object in response to one or more data objects of interest being located at the second storage node. The first storage node sends a copy of the executable object to the second storage node.

Abstract: In one example, a method of designing a drill bit comprises obtaining a baseline orientation of a shaped cutter with respect to a bit body. The shaped cutter includes a shaped cutting element secured to a substrate. The baseline orientation is defined, at least in part, with respect to an rotational position of the shaped cutting element about a longitudinal axis of the shaped cutter. A wear imbalance is determined between opposing portions of the shaped cutting element at the baseline orientation. An adjusted orientation of the shaped cutter is generated having a different rotational position of the shaped cutting element about the cutter axis expected to reduce the wear imbalance.

Abstract: A method includes determining a bit design based on a design criterion, determining a cutter design to be mounted on the bit design at a bit design position based on cutter information, wherein the cutter information is based on a historical cutter performance metric of one or more cutters having the cutter design. The method also includes generating a drill bit model based on the bit design and the cutter design and determining that the drill bit model meets the design criterion.

Abstract: A drill bit has a plurality of cutters secured to the bit body, including a gauge cutter defining a gauge diameter of the drill bit. A reciprocating gauge assembly on the bit comprises a cavity defined in the bit body, a piston reciprocably disposed in the cavity, a wear element on an outwardly facing end of the piston, a piston retainer for moveably retaining the piston in the cavity, and a spring biasing the piston outwardly to a neutral position of the wear element with respect to the gauge diameter. The wear element and piston may be urged inwardly in response to an applied load at the drill bit gauge pad, increasing the lateral depth of cut and thereby controlling the aggressiveness of the bit in response to the load.

Abstract: A method includes acquiring an image of a cutter on a drill bit, determining a cutter dull condition based on the image of the cutter using a machine-learning method, wherein the machine-learning method is trained using a set of training images and a set of known cutter dull conditions, wherein each of the set of known cutter dull conditions is associated with one or more of a set of cutters depicted in the set of training images and determining a cutter degradation severity based the image of the cutter. The method also includes generating bit modification instructions based the cutter dull condition and the cutter degradation severity.

Abstract: A method comprising identifying a cutter on a drill bit based on a drill bit image, assigning a grading value of the cutter based on a classification model of a machine learning system, wherein the classification model is generated based on a set of training cutter images associated with drill bit characteristics indicators, determining a surface parameter based on a surface of the cutter, generating a comparison value based on the surface parameter, and mapping a set of cutter information to the cutter on the drill bit, wherein the set of cutter information comprises the grading value and the comparison value.

Abstract: Systems and methods for wellbore drilling may use one or more cutting elements including a cutting face with one or more channels capable of steering chip cuttings into an intended direction off of the cutting face of the cutting element for drilling operations. A method may comprise rotating a drill bit to extend a wellbore into a subterranean formation, flowing a drilling fluid through the drill bit, and directing a plurality of formation cuttings away from one or more cutting elements of the drill bit by moving the cuttings along one or more channels on at least a portion of a cutting face of the one or more cutting elements.

Abstract: The present disclosure relates a method of purifying diamond by removing carbon contaminants from diamond grains in the diamond by a plasma cleaning process at a temperature at which metal inclusion contaminants in the diamond grains crack the diamond grains from within, and removing metal contaminants from the diamond in a chemical or electrochemical cleaning process.

Abstract: The present disclosure relates a spark plasma sintered polycrystalline diamond and methods of spark plasma sintering leached polycrystalline diamond. Spark plasma sintering produces plasma from a reactant gas found in the pores left by catalyst removal from leached polycrystalline diamond. The plasma forms diamond bonds and/or carbide structures in the pores, which may produce polycrystalline diamond that is has a higher impact strength than the leached polycrystalline diamond or other improved properties.

Abstract: An electrostatic transducer (100) comprises an electrically conductive backplane member (102) having an array of through apertures (112); a spacer member (104) disposed over the backplane member (102), the spacer member (104) having an array of holes (114) therethrough, the holes (114) each having a maximum lateral dimension less than twice a minimum lateral dimension; and a flexible electrically conductive membrane (106) disposed over the spacer member (104). The transducer (100) is arranged in use to apply an electrical potential which gives rise to an attractive electrostatic force between the backplane member (102) and the membrane (106) thereby moving portions of the membrane (106) spanning said holes in the spacer member (104) towards said backplane member (102).

Abstract: The present disclosure relates to polycrystalline diamond covalently bonded to a substrate by spark plasma sintering and methods of covalently bonding polycrystalline diamond and a substrate. Spark plasma sintering produces plasma from a reactant gas found in the pores in the polycrystalline diamond and, optionally, also the substrate. The plasma forms carbide structures in the pores, which covalently bond to the substrate.