Abstract: Solid rocket motors are provided herein. In certain embodiments, a solid rocket motor includes a housing containing thin layers of fuel and thin layers of an inert oxidizer, separated by a thin nonconductive layer. The housing has a nozzle at the end for gas release and channeling. Prior to use, the inert oxidizer is activated by electrochemical oxidation which can generate an active oxidizer and additional fuel. Ignition of the oxidizer and fuel can be triggered whereby the contents of the housing can ignite, generating hot gasses to be channeled out through the nozzle to generate thrust. Replacing current state solid rocket motors with embodiments described herein can improve cost, safety and increase capability. The disclosed embodiments can be safe to transport, store, and handle. Additionally, there can be no moving parts unlike hybrid or liquid rocket motors.

Abstract: A method for producing three-dimensional magnetic shields with a sufficient permeability from unannealed, soft-annealed, or magnetization annealed magnetically soft metal sheets, wherein the metal sheet is either cold formed into the three-dimensional component in a one-step or multi-step process, then is subjected to a (magnetization) annealing to increase the permeability, and is then transferred to a forming tool, in which it is held and/or pressed in a tool, which has the desired contour of the component, and is optionally shape-corrected or calibrated by the tool, and allowed to cool in the tool, or a sheet is heated and then formed to the desired geometry in a hot-forming tool and held in it, and is allowed to cool in the tool, or the three-dimensional component is generated by additive production and then is subjected to a (magnetization) annealing to increase the permeability; the invention also relates to a shielding device.

Abstract: Solid rocket motors are provided herein. In certain embodiments, a solid rocket motor includes a housing containing thin layers of fuel and thin layers of an inert oxidizer, separated by a thin nonconductive layer. The housing has a nozzle at the end for gas release and channeling. Prior to use, the inert oxidizer is activated by electrochemical oxidation which can generate an active oxidizer and additional fuel. Ignition of the oxidizer and fuel can be triggered whereby the contents of the housing can ignite, generating hot gasses to be channeled out through the nozzle to generate thrust. Replacing current state solid rocket motors with embodiments described herein can improve cost, safety and increase capability. The disclosed embodiments can be safe to transport, store, and handle. Additionally, there can be no moving parts unlike hybrid or liquid rocket motors.

Abstract: A travel trailer configured to be coupled to and towed by a vehicle is provided. The travel trailer has a compartment that is attached to a chassis which includes a front end and a rear end. A plurality of wheels are attached to the chassis adjacent the rear end, and a hitch assembly is attached to the chassis adjacent the front end. The compartment at the front end of the chassis forms first and second corners. A recess, directed inwardly toward the interior of the compartment, is located at each corner of the compartment. Cavities formed by each recess may receive a portion of the vehicle while the vehicle is engaged in a turn.

Abstract: Fuel cells are provided that are at least partially resistant to corrosion, including the use of components that are comprised of materials that are at least partially resistant to corrosion. The fuel cells include subgasket materials and designs, involving geometric arrangements of the subgasket that reduce oxygen permeation from, the cathode to the anode side of the membranes and/or hydrogen permeation from the anode to the cathode side of the membranes. In addition to using protonically non-conductive subgasket materials with lower oxygen and/or hydrogen permeabilities, versus ionomeric subgaskets which are protonically conducting and have high O2 permeation rates, the elimination of the microporous layer (e.g., coated onto the diffusion medium) directly beneath the permeable subgasket materials will also reduce production of corrosive species. The elimination of direct contact between the bipolar plate material surface and PFSA ionomer membrane material also prevents corrosion to the metal bipolar plates.

Abstract: In at least one embodiment, the present invention provides a hydrophilic electrically conductive fluid distribution plate and a method of making, and system for using, the hydrophilic electrically conductive fluid distribution plate. In at least one embodiment, the plate comprises a plate body defining a set of fluid flow channels configured to distribute flow of a fluid across at least one side of the plate, and a composite conductive coating having a water contact angle of less than 40° adhered to the plate body. In at least one embodiment, the composite coating comprises a polymeric conductive layer adhered to the plate body having an exterior surface, and a particulate carbon layer adhered to the exterior surface of the polymeric conductive layer.

Abstract: In at least one embodiment, the present invention provides an electrically conductive fluid distribution plate and a method of making, and system for using, the electrically conductive fluid distribution plate. In at least one embodiment, the plate comprises a plate body defining a set of fluid flow channels configured to distribute flow of a fluid across at least one side of the plate, and a polymeric porous conductive layer proximate the plate body, with the porous conductive layer having a porosity sufficient to result in a water contact angle of the surface of less than 40°.

Abstract: The present invention provides an electrically conductive element for an electrochemical cell element having enhanced protection for an underlying metal substrate with a surface susceptible to forming metal oxides. One or more regions of the surface are coated with an adhesion promoting coating comprising a silicon containing material derived from organosilanes. The adhesion promoting coating is overlaid with a conductive, protective polymeric coating. The present invention further provides methods of making such an electrochemical cell element to have improved adhesion of conductive, protective polymer coatings.

Abstract: In at least one embodiment, the present invention provides an electrically conductive fluid distribution plate and a method of making, and system for using, the electrically conductive fluid distribution plate. The plate comprises a plate body having a surface defining a set of fluid flow channels configured to distribute flow of a fluid across at least one side of the plate, at least a portion of the surface having a roughness average of 0.5 to 5 ?m and a contact resistance of less than 40 mohm cm2 when sandwiched between carbon papers at 200 psi.

Abstract: A bipolar plate for use in a proton exchange membrane fuel cell having an electrically conductive polymer coated on at least one region of a surface of the plate in contact with a flow field. The coated region is hydrophobic or hydrophilic as compared to an uncoated region of the surface to prevent liquid accumulation. Electroconductive polymer coatings are applied by electrochemical polymerization.

Abstract: Abstract of the Disclosure A travel trailer configured to be coupled to and towed by a vehicle is provided. The travel trailer has a compartment that is attached to a chassis which includes a front end and a rear end. A plurality of wheels are attached to the chassis adjacent the rear end, and a hitch assembly is attached to the chassis adjacent the front end. The compartment at the front end of the chassis forms first and second corners. A recess, directed inwardly toward the interior of the compartment, is located at each corner of the compartment. Cavities formed by each recess may receive a portion of the vehicle while the vehicle is engaged in a turn.

Abstract: The present invention discloses a method of efficiently manufacturing fuel cells having coated bipolar plates. The present invention contemplates the laser welding together of individual plates already having a coating thereon to form the bipolar plates that are used in a fuel cell. The laser welding of the coated plates together does not result in sensitization of the plates to a magnitude sufficient to cause an undesirable level of corrosion resistance. This result is achieved regardless of the presence of the organic coating in the region of the plates being welded and regardless of the ablating of the organic coating by the laser beam.

Abstract: The present invention relates to an electrically conductive element for an electrochemical cell comprising an electrically conductive corrosion-susceptible metal substrate having a surface susceptible to passivation by forming oxides in the presence of oxygen. The surface is treated to remove any oxides present, and then is overlaid with an electrically conductive corrosion-resistant coating comprising one or more elements from Groups 4, 5, 10, or 11 of the Periodic Table, and then a corrosion-resistant electrically conductive polymer-based coating. The underlying substrate thus has improved corrosion-resistance while maintaining electrical conductivity. Other preferred aspects of the present invention include methods of treating the electrically conductive contact element to resist corrosion while still maintaining electrical conductivity.

Abstract: A separator assembly for use in a stack of electrochemical cells is provided, having a first conductive metallic substrate with a first surface and a second conductive metallic substrate with a second surface, wherein each of the first and second surfaces are overlaid with an ultra-thin electrically conductive metal coating. The first and second surfaces form electrically conductive paths at regions where the metal coating of the first and second layer contact one another. The contact of the surfaces overlaid with metal coating is sufficient to join the first and second substrates to one another. Preferred metal coatings comprise gold (Au). Methods of making such separator assemblies are also provided.