Abstract: A wedge for use in an electric machine includes a central portion comprising at least a first material, a first wing integrally attached to the central portion, and a second wing integrally attached to the central portion opposite the first wing, wherein the first wing, and the second wing include a second material.

Abstract: An end winding support of a rotor of an electric machine is provided. The end winding support includes a first part and a second part. The first part includes an elongate body about which a conductive winding is wound. The elongate body has a surface defining a first groove. The second part is attached to the first part. The second part includes a body which extends outwardly from the elongate body and which has a surface defining a second groove corresponding to the first groove.

Abstract: A wedge for use in an electric machine includes a central portion comprising at least a first material, a first wing integrally attached to the central portion, and a second wing integrally attached to the central portion opposite the first wing, wherein the first wing, and the second wing include a second material.

Abstract: An end winding support of a rotor of an electric machine is provided. The end winding support includes a first part and a second part. The first part includes an elongate body about which a conductive winding is wound. The elongate body has a surface defining a first groove. The second part is attached to the first part. The second part includes a body which extends outwardly from the elongate body and which has a surface defining a second groove corresponding to the first groove.

Abstract: A generator cooling assembly is provided and includes a rotor, a generator assembly and an air-cycle machine (ACM). The generator assembly includes a generator housing, a generator housed in the generator housing and a shaft coupled to the rotor to transmit shaft power from the rotor to the generator to drive the generator. The ACM is housed in the generator housing and is receptive of air. The air is cooled by the ACM and output from the ACM to the generator as fully cooled air to cool the generator.

Abstract: A wedge for use in an electric machine includes a central portion comprising at least a first material, a first wing integrally attached to the central portion, and a second wing integrally attached to the central portion opposite the first wing, wherein the first wing, and the second wing include a second material.

Abstract: A system includes a shaft body defining a longitudinal axis. A first internal fluid channel extends axially within the shaft body and includes an inlet opening through the shaft body for fluid communication of external fluid into the first internal fluid channel and an outlet opening through the shaft body for fluid communication of fluid from the first internal fluid channel to an area external of the shaft body. A second internal fluid channel extends axially within the shaft body and includes an inlet opening through the shaft body for fluid communication of external fluid into the second internal fluid channel and an outlet opening through the shaft body for fluid communication of fluid from the second internal fluid channel to an area external of the shaft body. The first and second internal fluid channels are in fluid isolation from one another within the shaft body.

Abstract: A wedge for use in an electric machine includes a central portion comprising at least a first material, a first wing integrally attached to the central portion, and a second wing integrally attached to the central portion opposite the first wing, wherein the first wing, and the second wing include a second material.

Abstract: A system includes a shaft body defining a longitudinal axis. A first internal fluid channel extends axially within the shaft body and includes an inlet opening through the shaft body for fluid communication of external fluid into the first internal fluid channel and an outlet opening through the shaft body for fluid communication of fluid from the first internal fluid channel to an area external of the shaft body. A second internal fluid channel extends axially within the shaft body and includes an inlet opening through the shaft body for fluid communication of external fluid into the second internal fluid channel and an outlet opening through the shaft body for fluid communication of fluid from the second internal fluid channel to an area external of the shaft body. The first and second internal fluid channels are in fluid isolation from one another within the shaft body.

Abstract: A generator cooling assembly is provided and includes a rotor, a generator assembly and an air-cycle machine (ACM). The generator assembly includes a generator housing, a generator housed in the generator housing and a shaft coupled to the rotor to transmit shaft power from the rotor to the generator to drive the generator. The ACM is housed in the generator housing and is receptive of air. The air is cooled by the ACM and output from the ACM to the generator as fully cooled air to cool the generator.

Abstract: A system includes a shaft body defining a longitudinal axis. A first internal fluid channel extends axially within the shaft body and includes an inlet opening through the shaft body for fluid communication of external fluid into the first internal fluid channel and an outlet opening through the shaft body for fluid communication of fluid from the first internal fluid channel to an area external of the shaft body. A second internal fluid channel extends axially within the shaft body and includes an inlet opening through the shaft body for fluid communication of external fluid into the second internal fluid channel and an outlet opening through the shaft body for fluid communication of fluid from the second internal fluid channel to an area external of the shaft body. The first and second internal fluid channels are in fluid isolation from one another within the shaft body.

Abstract: A system includes a shaft body defining a longitudinal axis. A first internal fluid channel extends axially within the shaft body and includes an inlet opening through the shaft body for fluid communication of external fluid into the first internal fluid channel and an outlet opening through the shaft body for fluid communication of fluid from the first internal fluid channel to an area external of the shaft body. A second internal fluid channel extends axially within the shaft body and includes an inlet opening through the shaft body for fluid communication of external fluid into the second internal fluid channel and an outlet opening through the shaft body for fluid communication of fluid from the second internal fluid channel to an area external of the shaft body. The first and second internal fluid channels are in fluid isolation from one another within the shaft body.

Abstract: A rotor connection support comprising a main connection ring configured to reduce the moment load on fastener locations (such as threaded fastener locations) by integrating stand-off posts into a high strength plate are discussed herein. These stand-offs may be configured to reduce the stresses on the high stress concentration/low cross section threads. Also, included is an improved wire routing and wire support configured to maximize the fatigue cycles of the main field lead wires.

Abstract: A rotor connection support comprising a main connection ring configured to reduce the moment load on fastener locations (such as threaded fastener locations) by integrating stand-off posts into a high strength plate are discussed herein. These stand-offs may be configured to reduce the stresses on the high stress concentration/low cross section threads. Also, included is an improved wire routing and wire support configured to maximize the fatigue cycles of the main field lead wires.