Patents by Inventor Brian D. Hayes

Brian D. Hayes has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20180128362
    Abstract: A differential assembly that may be provided with an axle assembly. The differential assembly may have a case that may have a first case portion and a second case portion. The first case portion may have a retainer pin hole that may receive a retainer pin that couples a spider shaft to the first case portion. The second case portion may inhibit removal of the retainer pin from the retainer pin hole.
    Type: Application
    Filed: November 9, 2016
    Publication date: May 10, 2018
    Inventors: Robert J. Martin, Brian D. Hayes
  • Patent number: 9816603
    Abstract: An axle assembly having a housing assembly that may have at least one lubricant passage. The lubricant passage may provide lubricant to an interaxle differential unit via a roller bearing assembly and at least one flange lubricant hole that may be provided in a flange portion of an input shaft.
    Type: Grant
    Filed: September 11, 2015
    Date of Patent: November 14, 2017
    Assignee: ArvinMeritor Technology, LLC
    Inventors: Brian D. Hayes, Robert J. Martin
  • Patent number: 9797502
    Abstract: An axle assembly having a lubricant reservoir. A bearing cap may be disposed on first and second legs of a differential carrier. The first leg and the bearing cap may cooperate to define at least a portion of a lubricant reservoir. A lubricant passage may extend through the first leg to provide lubricant from the lubricant reservoir to a first roller bearing assembly.
    Type: Grant
    Filed: March 23, 2016
    Date of Patent: October 24, 2017
    Assignee: ArvinMeritor Technology, LLC
    Inventors: Brian D. Hayes, Robert J. Martin
  • Publication number: 20170276232
    Abstract: An axle assembly having a lubricant reservoir. A bearing cap may be disposed on first and second legs of a differential carrier. The first leg and the bearing cap may cooperate to define at least a portion of a lubricant reservoir. A lubricant passage may extend through the first leg to provide lubricant from the lubricant reservoir to a first roller bearing assembly.
    Type: Application
    Filed: March 23, 2016
    Publication date: September 28, 2017
    Inventors: Brian D. Hayes, Robert J. Martin
  • Publication number: 20170074390
    Abstract: An axle assembly having a housing assembly that may have at least one lubricant passage. The lubricant passage may provide lubricant to an interaxle differential unit via a roller bearing assembly and at least one flange lubricant hole that may be provided in a flange portion of an input shaft.
    Type: Application
    Filed: September 11, 2015
    Publication date: March 16, 2017
    Inventors: Brian D. Hayes, Robert J. Martin
  • Publication number: 20170072745
    Abstract: An axle assembly having a bearing support, a roller bearing assembly, an adjuster ring, and a locking fastener. The adjuster ring and the roller bearing assembly may be disposed on and may receive a bearing journal of the bearing support. The locking fastener may inhibit rotation of the adjuster ring.
    Type: Application
    Filed: September 11, 2015
    Publication date: March 16, 2017
    Inventors: Brian D. Hayes, Robert J. Martin
  • Patent number: 9133926
    Abstract: A pinion gear assembly having a pinion, a collar, and a bearing. The pinion may have a gear portion and a hub portion disposed proximate the gear portion. The collar may be fixedly disposed on the hub portion and the bearing may be fixedly disposed on the collar.
    Type: Grant
    Filed: November 21, 2012
    Date of Patent: September 15, 2015
    Assignee: ArvinMeritor Technology, LLC
    Inventors: Brian D. Hayes, Robert J. Martin, Srinivasa P. Rengasamy
  • Patent number: 8944952
    Abstract: A differential assembly having a clutch collar actuator mechanism. The clutch collar actuator mechanism includes an actuator and a fork that may pivot about a pivot axis to actuate a clutch collar.
    Type: Grant
    Filed: June 21, 2013
    Date of Patent: February 3, 2015
    Assignee: ArvinMeritor Technology, LLC
    Inventors: Brian D. Hayes, Robert J. Martin, Todd R. Ekonen
  • Publication number: 20140378263
    Abstract: A differential assembly having a clutch collar actuator mechanism. The clutch collar actuator mechanism includes an actuator and a fork that may pivot about a pivot axis to actuate a clutch collar.
    Type: Application
    Filed: June 21, 2013
    Publication date: December 25, 2014
    Inventors: Brian D. Hayes, Robert J. Martin, Todd R. Ekonen
  • Publication number: 20140137683
    Abstract: A pinion gear assembly having a pinion, a collar, and a bearing. The pinion may have a gear portion and a hub portion disposed proximate the gear portion. The collar may be fixedly disposed on the hub portion and the bearing may be fixedly disposed on the collar.
    Type: Application
    Filed: November 21, 2012
    Publication date: May 22, 2014
    Applicant: ARVINMERITOR TECHNOLOGY, LLC
    Inventors: Brian D. Hayes, Robert J. Martin, Srinivasa P. Rengasamy
  • Patent number: 8469460
    Abstract: A spindle nut assembly includes inner and outer nuts having corresponding beveled surfaces. The inner nut is tightly threaded onto an end of a spindle and is positioned to achieve a desired endplay setting. The outer nut contacts the inner nut at an oblique angle via the beveled surfaces, which squeezes the inner nut more tightly onto the spindle while still maintaining the desired endplay setting.
    Type: Grant
    Filed: June 29, 2010
    Date of Patent: June 25, 2013
    Assignee: Arvinmeritor Technology, LLC
    Inventors: Robert J. Martin, III, Darren L. Booker, Brian D. Hayes
  • Patent number: 8152674
    Abstract: A carrier assembly includes an auxiliary lubrication pump that lubricates gear components positioned within an internal cavity of a carrier housing. A differential gear assembly is positioned within the internal cavity to rotate about an axis. The auxiliary lubrication pump includes a first gear that is driven by the differential gear assembly about the axis and a second gear that is driven by the first gear. The first and second gears of the auxiliary lubrication pump cooperate to direct and control lubrication with the carrier housing.
    Type: Grant
    Filed: August 15, 2008
    Date of Patent: April 10, 2012
    Assignee: ArvinMeritor Technology, LLC
    Inventors: Brian D. Hayes, Robert J. Martin, III
  • Publication number: 20110316325
    Abstract: A spindle nut assembly includes inner and outer nuts having corresponding beveled surfaces. The inner nut is tightly threaded onto an end of a spindle and is positioned to achieve a desired endplay setting. The outer nut contacts the inner nut at an oblique angle via the beveled surfaces, which squeezes the inner nut more tightly onto the spindle while still maintaining the desired endplay setting.
    Type: Application
    Filed: June 29, 2010
    Publication date: December 29, 2011
    Inventors: Robert J. Martin, III, Darren L. Booker, Brian D. Hayes
  • Publication number: 20100041505
    Abstract: A carrier assembly includes an auxiliary lubrication pump that lubricates gear components positioned within an internal cavity of a carrier housing. A differential gear assembly is positioned within the internal cavity to rotate about an axis. The auxiliary lubrication pump includes a first gear that is driven by the differential gear assembly about the axis and a second gear that is driven by the first gear. The first and second gears of the auxiliary lubrication pump cooperate to direct and control lubrication with the carrier housing.
    Type: Application
    Filed: August 15, 2008
    Publication date: February 18, 2010
    Inventors: Brian D. Hayes, Robert J. Martin, III
  • Patent number: 7364528
    Abstract: An axle system includes an axle shaft offset located within an axle center beam housing. The axle shaft is located in a recess in a top wall of the axle center beam shaped with slopes to maximize clearance to the bottom of the vehicle floor panels. The pneumatic brake cylinders define a cylinder axis angled within an angular range from a generally vertical orientation for enhanced packaging.
    Type: Grant
    Filed: May 2, 2003
    Date of Patent: April 29, 2008
    Assignee: ArvinMeritor Technology, LLC
    Inventors: Lawrence D. Brill, Corrado A. Conti, Brian D. Hayes, Steven E. Hunter, Fabio Maineri, Tomaz Dopico Varela
  • Patent number: 7185688
    Abstract: A tire inflation system for a portal drive axle assembly includes fluid flow passages that are formed within rotating wheel shafts, which drive a pair of wheel end assemblies. The portal drive axle assembly includes a driving input that drives a pair of axle shafts. A wheel gear assembly operably couples each axle shaft to the respective wheel shaft. The wheel gear assemblies transfer the driving force from the axle shafts to the wheel shafts, which are positioned at different vertical location relative to the axle shafts. A first end of each wheel shaft is in fluid communication with a vehicle air supply and a second end of each wheel shaft is in fluid communication with a tire assembly. Seal assemblies are mounted for rotation with the wheel shaft at the first end of the wheel shafts.
    Type: Grant
    Filed: January 27, 2004
    Date of Patent: March 6, 2007
    Assignee: ArvinMeritor Technology, LLC
    Inventors: Brian D. Hayes, Lawrence D. Brill
  • Patent number: 6991244
    Abstract: An axle assembly is provided that includes an axle. The axle assembly may be of an inverted portal axle configuration. The axle includes a boss having a threaded aperture. A suspension component, such as a suspension arm, may be secured to the axle by a fastener received by the threaded aperture. A bracket may be arranged in engagement with the boss between the suspension arm and the axle. The bracket may be used to connect a torsion bar to the axle. The bracket includes an aperture with the fastener disposed within the bracket aperture. The fastener, which is common for the suspension arm and bracket, creates a clamping load on the bracket. Moreover, the suspension arm and the torsion bar bracket share a common boss.
    Type: Grant
    Filed: May 2, 2003
    Date of Patent: January 31, 2006
    Assignee: ArvinMeritor Technology, LLC
    Inventors: Brian D. Hayes, Lawrence D. Brill
  • Patent number: 6868748
    Abstract: A compound gear assembly includes two gears, each gear respectively including interlocking features, which may be complimentary arcuate sections, for transferring torque between the gears. A clearance between the respective arcuate sections permits the gears to move radially relative to one another, which ensures that the gears mesh in a desired manner with the gears to which they are coupled. A retainer is inserted into an annular groove located circumferentially about the respective arcuate sections, which secures one gear to another.
    Type: Grant
    Filed: May 2, 2003
    Date of Patent: March 22, 2005
    Assignee: ArvinMeritor Technology, LLC
    Inventors: Lawrence D. Brill, Brian D. Hayes, Tomaz Dopico Varela
  • Patent number: 6823970
    Abstract: A brake assembly is provided including a hub assembly having a barrel portion and a flange extending radially outwardly from the barrel portion. The flange includes an outer circumference, and a plurality of studs are arranged circumferentially about the flange inboard of the outer circumference. A brake drum includes a generally annular mounting portion includes a plurality of mounting holes spaced circumferentially thereabout with the plurality of studs disposed within the plurality of mounting holes. A brake drum pilot surface engages the outer circumference of the hub flange and includes a plurality of relief pockets aligned with the plurality of studs. The studs generate a deformed area in the outer circumference of the hub flange aligned with the stud. The deformed areas are received in the relief pockets so that deformation of the outer circumference of the hub flange does not interfere with properly piloting of the brake drum onto the hub assembly.
    Type: Grant
    Filed: April 17, 2003
    Date of Patent: November 30, 2004
    Assignee: ArvinMeritor Technology, LLC
    Inventors: Brian D. Hayes, Robert J. Martin, III, Tomaz Dopico Varela
  • Publication number: 20040217572
    Abstract: An axle assembly is provided that includes an axle. The axle assembly may be of an inverted portal axle configuration. The axle includes a boss having a threaded aperture. A suspension component, such as a suspension arm, may be secured to the axle by a fastener received by the threaded aperture. A bracket may be arranged in engagement with the boss between the suspension arm and the axle. The bracket may be used to connect a torsion bar to the axle. The bracket includes an aperture with the fastener disposed within the bracket aperture. The fastener, which is common for the suspension arm and bracket, creates a clamping load on the bracket. Moreover, the suspension arm and the torsion bar bracket share a common boss.
    Type: Application
    Filed: May 2, 2003
    Publication date: November 4, 2004
    Inventors: Brian D. Hayes, Lawrence D. Brill