Abstract: A method for reducing code execution time in motor controllers includes receiving a feedback signal from a motor component and transmitting a motor control signal to control the motor component based on first and second attributes of the motor component by iteratively alternating between two modes. In the first mode a first code execution segment is performed utilizing the feedback signal to determine a current value of a first attribute of the motor component, and a current value of a second attribute of the motor component is determined using a past value of the second attribute. In the second mode a second code execution segment is performed utilizing the feedback signal to determine a current value of the second attribute of the motor component, and a current value of the first attribute of the motor component is determined using a past value of the first attribute.

Abstract: An electric motor includes a rotor and a stator. The stator is fixed with respect to the drive-unit housing and includes windings, and the rotor is configured to rotate inside the stator about an axis. An air gap is defined between the rotor and the stator. The electric motor also includes an end-ring fixed to the rotor for rotation therewith. The electric motor is cooled by gravity feed via a fluid flowing onto and past the stator windings, from the windings to the rotor, and from the rotor back to the stator. The end-ring includes an annular channel configured to catch the fluid flowing from the windings to the rotor and divert the fluid away from the air gap as the fluid flows from the rotor back to the stator, thereby limiting spin losses in the electric motor. An electro-mechanical drive-unit employing the above-described electric motor is also disclosed.

Abstract: A hub assembly for an electric machine includes a rotor hub and a machine rotor. Rotation of the machine rotor generates an electromagnetic (EM) field. The hub assembly includes a resolver rotor that encodes an angular position of the machine rotor as a set of resolver signals. An EM field barrier ring between the resolver rotor and the rotor hub adds a magnetic barrier between the machine rotor and the resolver rotor to reduce noise in the resolver signals. The resolver rotor may be bonded to the EM field barrier ring. The EM field barrier ring may have an L-shaped cross section, and may be press-fitted into a pocket of the rotor hub. A vehicle includes a transmission having an input member and an electric machine having a rotor shaft connected to the input member of the transmission. The electric machine includes the hub assembly noted above.

Abstract: An electric motor includes a rotor and a stator. The stator is fixed with respect to the drive-unit housing and includes windings, and the rotor is configured to rotate inside the stator about an axis. An air gap is defined between the rotor and the stator. The electric motor also includes an end-ring fixed to the rotor for rotation therewith. The electric motor is cooled by gravity feed via a fluid flowing onto and past the stator windings, from the windings to the rotor, and from the rotor back to the stator. The end-ring includes an annular channel configured to catch the fluid flowing from the windings to the rotor and divert the fluid away from the air gap as the fluid flows from the rotor back to the stator, thereby limiting spin losses in the electric motor. An electro-mechanical drive-unit employing the above-described electric motor is also disclosed.

Abstract: A hub assembly for an electric machine includes a rotor hub and a machine rotor. Rotation of the machine rotor generates an electromagnetic (EM) field. The hub assembly includes a resolver rotor that encodes an angular position of the machine rotor as a set of resolver signals. An EM field barrier ring between the resolver rotor and the rotor hub adds a magnetic barrier between the machine rotor and the resolver rotor to reduce noise in the resolver signals. The resolver rotor may be bonded to the EM field barrier ring. The EM field barrier ring may have an L-shaped cross section, and may be press-fitted into a pocket of the rotor hub. A vehicle includes a transmission having an input member and an electric machine having a rotor shaft connected to the input member of the transmission. The electric machine includes the hub assembly noted above.