Abstract: A control system for a drilling machine is disclosed. The drilling machine includes a rod driver for driving a string of rods into the ground, and for removing the string of rods from the ground. The drilling machine also includes a magazine for storing rods near the rod driver. A rod transfer mechanism moves rods between the magazine and the rod driver. Vices are used to make and break joints between the rods of the drill string. The control system includes joysticks equipped with switches for controlling operational sequences of the vices and the rod transfer mechanism.

Abstract: Devices for sensing at an underground drilling device in communication with an above-ground locator involve transmitting a radar probe signal from the underground drilling device. A radar return signal is received at the underground drilling device. The radar return signal is processed at the underground drilling device to produce sensor data. The sensor data is transmitted in a form suitable for reception by the above-ground locator.

Abstract: Systems and methods for sensing at an underground drilling device in communication with an above-ground locator involve transmitting a radar probe signal from the underground drilling device. A radar return signal is received at the underground drilling device. The radar return signal is processed at the underground drilling device to produce sensor data. The sensor data is transmitted in a form suitable for reception by the above-ground locator.

Abstract: A lubrication system and method for dispensing a lubricant to threads of a drill rod and/or a spindle of a horizontal directional drilling (HDD) machine during a rod loading or unloading operation employs a pumping system having a lubricant reservoir, a pump, an applicator, and a lubricant supply conduit coupled between the pump and applicator. A heating unit is coupled to the pumping station and heats lubricant contained within the pumping system. A control unit coupled to the pumping system activates the pumping system to dispense a volume of lubricant from the applicator to the threads of the drill rod and/or spindle in response to an operator signal or an HDD machine control signal. A lubricant may be sprayed onto the spindle/drill rod threads. Alternatively, the lubricant may be communicated through a passageway defined within the spindle to one or more apertures defined within the threads of the spindle and/or the drill rod.

Abstract: Systems and methods for sensing at an underground drilling device in communication with an above-ground locator involve transmitting a radar probe signal from the underground drilling device. A radar return signal is received at the underground drilling device. The radar return signal is processed at the underground drilling device to produce sensor data. The sensor data is transmitted in a form suitable for reception by the above-ground locator.

Abstract: A system, apparatus and method for automatically limiting the thrust force applied to a drill string during an underground boring process, in order to prevent the deformation or collapse to the drill rods due to reaching the yield point of the rods. One or more drill string characteristics that have an impact on the yield point of the drill string, or portions of the drill string, are determined. The yield point of the drill string or portion is computed, where the yield point is computed as a function of the drill string characteristics. The thrust force imparted to the drill string is adjusted in response to the computed yield point.

Abstract: A control system for a drilling machine is disclosed. The drilling machine includes a rod driver for driving a string of rods into the ground, and for removing the string of rods from the ground. The drilling machine also includes a magazine for storing rods near the rod driver. A rod transfer mechanism moves rods between the magazine and the rod driver. Vices are used to make and break joints between the rods of the drill string. The control system includes joysticks equipped with switches for controlling operational sequences of the vices and the rod transfer mechanism.

Abstract: Systems and methods for controlling an underground boring tool involve rotating the boring tool and sensing a parameter of boring tool rotation. The boring tool is also displaced along an underground path and a parameter of boring tool displacement is sensed. Various sensors monitor boring machine activities, boring tool location, orientation, and environmental condition, and geophysical and/or geologic condition of the soil/rock at the excavation site. Data acquired by these sensors is processed by a boring machine controller to provide closed-loop, real-time control of a boring operation. The controller receives the boring tool signal and other sensor signals in real-time and, in response, transmits control signals to each of the rotation and displacement units substantially in real-time so as to control one or both of a rate and a direction of boring tool movement along the underground path.

Abstract: Systems and methods for controlling an underground boring tool involve rotating the boring tool and sensing a parameter of boring tool rotation. The boring tool is also displaced along an underground path and a parameter of boring tool displacement is sensed. Various sensors monitor boring machine activities, boring tool location, orientation, and environmental condition, and geophysical and/or geologic condition of the soil/rock at the excavation site. Data acquired by these sensors is processed by a boring machine controller to provide closed-loop, real-time control of a boring operation. The controller receives the boring tool signal and other sensor signals in real-time and, in response, transmits control signals to each of the rotation and displacement units substantially in real-time so as to control one or both of a rate and a direction of boring tool movement along the underground path.

Abstract: A system, apparatus and method for automatically limiting the thrust force applied to a drill string during an underground boring process, in order to prevent the deformation or collapse to the drill rods due to reaching the yield point of the rods. One or more drill string characteristics that have an impact on the yield point of the drill string, or portions of the drill string, are determined. The yield point of the drill string or portion is computed, where the yield point is computed as a function of the drill string characteristics. The thrust force imparted to the drill string is adjusted in response to the computed yield point.