Abstract: Described is an ink delivery system for an array of nozzle orifices in a print cartridge comprising an ink reservoir; a substrate having a plurality of individual ink firing chambers with an ink firing element in each chamber; an ink channel connecting said reservoir with said ink firing chambers, said channel including a primary channel connected at a first end with said reservoir and at a second end to a secondary channel; a separate inlet passage for each firing chamber connecting said secondary channel with said firing chamber for allowing high frequency refill of the firing chamber; a group of said firing chambers in adjacent relationship forming a primitive in which only one firing chamber in said primitive is activated at a time; first circuit means on said substrate connected to said firing elements; and second circuit means on said cartridge connected to said first circuit means, for transmitting firing signals to said ink firing elements at a frequency greater than 9 kHz.

Abstract: A thermal ink jet printer including a printhead having a plurality of ink drop firing resistors responsive to ink drop firing pulse groups wherein a pulse group includes one or more pulses sufficiently closely spaced to produce respective droplets which merge in flight to form an ink drop whose volume depends on the number of pulses in the pulse group. The pulses in a pulse group are controlled such that the energy of the second and successive pulses is less than the energy of the first pulse. The intervals between leading edges of the pulses in a pulse group can be constant or reduced such that the intervals between adjacent pulses beginning with the second pulse is less than the interval between the leading edges of the first and second pulses.

Abstract: Disclosed is an inkjet print cartridge including an ink reservoir; a substrate having a plurality of individual ink firing chambers with an ink firing element in each chamber along a top surface of said substrate and having a first outer edge along a periphery of substrate; the first outer edge being in close proximity to the ink firing chambers. The ink firing chambers are arranged in a first chamber array and a second chamber array and with the firing chambers spaced so as to provide 600 dots per inch printing. An ink channel connects the reservoir with the ink firing chambers, the channel including a primary channel connected at a first end with the reservoir and at a second end to a secondary channel; the primary channel allowing ink to flow from the ink reservoir, around the first outer edge of the substrate to the secondary channel along the top surface of the substrate so as to be proximate to the ink firing chambers.

Abstract: An inkjet printhead includes a compact substrate having transmission circuitry such as actuation signal lines and address circuitry and ground lines in connection with resistors in a plurality of vaporization chambers on the substrate, with a minimal number of interconnect junctions located at both ends of the substrate. A print cartridge holding the inkjet printhead has a flexible circuit member with conductive traces permanently bonded at one end to the interconnect junctions and terminating at the other end at cartridge interconnect pads.

Abstract: Disclosed is an inkjet print cartridge having an ink reservoir; a substrate having a plurality of individual ink firing chambers with an ink firing element in each chamber along a top surface of the substrate and having a first outer edge along a periphery of substrate; the first outer edge being in close proximity to the ink firing chambers. The ink firing chambers are arranged in a first chamber array and a second chamber array and with the firing chambers spaced so as to provide 600 dots per inch printing. An ink channel connects the reservoir with the ink firing chambers, the channel including a primary channel connected at a first end with the reservoir and at a second end to a secondary channel; the primary channel allowing ink to flow from the ink reservoir, around the first outer edge of the substrate to the secondary channel along the top surface of the substrate so as to be proximate to the ink firing chambers.

Abstract: This invention provides an improved ink seal between a print cartridge body and an inkjet printhead. In a preferred embodiment, a nozzle member containing an array of orifices has a substrate, having heater elements formed thereon, affixed to a back surface of the nozzle member. Each orifice in the nozzle member is associated with a single heating element formed on the substrate. The back surface of the nozzle member extends beyond the outer edges of the substrate. Ink is supplied from an ink reservoir to the orifices by a fluid channel within a barrier layer between the nozzle member and the substrate. The fluid channel in the barrier layer may receive ink flowing around two or more outer edges of the substrate or, in another embodiment, may receive ink which flows through a hole in the center of the substrate.

Abstract: In a printhead assembly, a nozzle plate is bonded directly to special traces formed on a flexible tape automated bonding (TAB) circuit, using a commercially available automatic lead bonder, to retain the nozzle plate in place on the TAB circuit. The TAB circuit is handled in a reel-to-reel film format which is commonly used for electronic chip packaging. In a next step of the reel-to-reel process, an automatic bonder manipulates individual substrates, aligns each substrate to an associated nozzle plate, and bonds electrodes on the substrate to corresponding leads formed on the TAB circuit. In the process of the automated bonder aligning the substrate to the nozzle plate, the substrate is automatically aligned with respect to the leads on the TAB circuit. Commercially available automatic bonding equipment can be used to perform the alignment and bonding steps.

Abstract: In a print cartridge according to the preferred embodiment of the invention, a polymer tape having orifices formed therein and containing conductive traces has a substrate containing heater elements affixed to a back surface of the tape. Each of the heater elements in the substrate is located substantially behind each of the orifices. The edges of the nozzle member overlap the edges of the substrate, and the back surface of the tape is sealed with respect to an ink reservoir so that a seal substantially circumscribes the substrate. This allows ink to flow around the side edges of the substrate and into vaporization chambers associated with each orifice. The conductive traces on the tape are attached to electrodes along the shorter side edges of the substrate so as not to interfere with the edge-feed of ink along the longer edges of the substrate.

Abstract: This invention provides an improved ink flow path between an ink reservoir and vaporization chambers in an inkjet printhead. In the preferred embodiment, a barrier layer containing ink channels and vaporization chambers is located between a rectangular substrate and a nozzle member containing an array of orifices. The substrate contains two linear arrays of heater elements, and each orifice in the nozzle member is associated with a vaporization chamber and heater element. The ink channels in the barrier layer have ink entrances generally running along two opposite edges of the substrate so that ink flowing around the edges of the substrate gain access to the ink channels and to the vaporization chambers.

Abstract: A thermal ink jet printhead including a substrate, a resistor layer on the substrate having ink drop firing resistors and energy controlling resistors defined therein, a metallization layer adjacent the resistor layer and having metallic interconnections formed therein for providing serial energy controlling connections between predetermined ones of the ink drop firing resistors and predetermined ones of the energy controlling resistors, a plurality of ink containing chambers respectively formed over the metallization layer adjacent respective ones of the ink drop firing resistors, and an orifice plate secured over the chambers and containing a plurality of nozzles respectively associated with the chambers.