Abstract: A method for machining may include providing a workpiece with a major (e.g., top) surface and an edge at a perimeter thereof. The method may also include providing a machining tool including an outer rotary cutter and an inner rotary cutter. The workpiece may be machined in a single pass of the machining tool around the perimeter thereof. Machining the workpiece may include simultaneously machining the edge with the inner rotary cutter and machining at least a portion of the major surface with the outer rotary cutter. Accordingly, the edge and at least a portion of the major surface of the workpiece may be simultaneously machined in a single pass. The inner rotary cutter may also simultaneously machine an undercut at the edge of the workpiece. A related machining apparatus including the machining tool is provided. Further, a computer readable medium may include program code for performing the above-described operations.

Abstract: Methods and structures for manufacturing and assembling matching parts in a manufacturing line are described. In some embodiments, the parts are portions of a consumer product, such as an electronic device. The matching parts are manufactured and assembled in a way such that the interface between the matching parts is substantially seamless. In some embodiments, the interface has a feature with curved portions. Methods involve measuring the dimensions of a primary part and custom machining a secondary part to seamlessly fit with the primary part. In this way, the secondary part is made to uniquely fit the primary part. The primary and secondary parts can be marked to identify them as matching parts in a manufacturing environment where numerous pairs of parts are made.

Abstract: The described embodiments relate generally to device housings and more particularly to methods for blending multiple surfaces of a device housing during a machining process. A method is disclosed that prevents the formation of steps and allows for a smooth transition between flat and curved surfaces by using a profile cutter with an obtuse angle. The profile cutter can extend into the area in which the flat surface is desired while angling upwards and away from the part. This angle can ensure that the boundary between the flat surfaces and curved surfaces forms a shallow peak rather than a step. A shallow peak can be relatively easier to blend during a polishing operation than a step. As a result, the boundaries between surfaces can be hidden from the user of the device and the manufacturing process can be more efficient.

Abstract: Methods and structures for manufacturing and assembling matching parts in a manufacturing line are described. In some embodiments, the parts are portions of a consumer product, such as an electronic device. The matching parts are manufactured and assembled in a way such that the interface between the matching parts is substantially seamless. In some embodiments, the interface has a feature with curved portions. Methods involve measuring the dimensions of a primary part and custom machining a secondary part to seamlessly fit with the primary part. In this way, the secondary part is made to uniquely fit the primary part. The primary and secondary parts can be marked to identify them as matching parts in a manufacturing environment where numerous pairs of parts are made.

Abstract: A method for machining may include providing a workpiece with a major (e.g., top) surface and an edge at a perimeter thereof. The method may also include providing a machining tool including an outer rotary cutter and an inner rotary cutter. The workpiece may be machined in a single pass of the machining tool around the perimeter thereof. Machining the workpiece may include simultaneously machining the edge with the inner rotary cutter and machining at least a portion of the major surface with the outer rotary cutter. Accordingly, the edge and at least a portion of the major surface of the workpiece may be simultaneously machined in a single pass. The inner rotary cutter may also simultaneously machine an undercut at the edge of the workpiece. A related machining apparatus including the machining tool is provided. Further, a computer readable medium may include program code for performing the above-described operations.