Patents by Inventor Brian K. Culley

Brian K. Culley has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 9677808
    Abstract: An ice support and storage tray includes one or more cavities having upwardly facing spherical surface portions that support spherical pieces of ice. The tray is preferably made of a material having a low thermal conductivity to reduce melting of the spherical pieces of ice. The spherical support surfaces minimize melting points that could otherwise cause the spherical pieces of ice to melt and develop irregular surface shapes. The ice tray may be used in a freezer having an ice maker that transports spheres of ice to the ice support cavities. The ice storage tray may be configured to permit removal of spheres of ice without tipping the tray upside down and/or twisting/deforming the tray.
    Type: Grant
    Filed: March 3, 2016
    Date of Patent: June 13, 2017
    Assignee: Whirlpool Corporation
    Inventors: Brian K. Culley, Lindsey Ann Wohlgamuth
  • Publication number: 20170146275
    Abstract: An ice support and storage tray includes one or more cavities having upwardly facing spherical surface portions that support spherical pieces of ice. The tray is preferably made of a material having a low thermal conductivity to reduce melting of the spherical pieces of ice. The spherical support surfaces minimize melting points that could otherwise cause the spherical pieces of ice to melt and develop irregular surface shapes. The ice tray may be used in a freezer having an ice maker that transports spheres of ice to the ice support cavities. The ice storage tray may be configured to permit removal of spheres of ice without tipping the tray upside down and/or twisting/deforming the tray.
    Type: Application
    Filed: February 8, 2017
    Publication date: May 25, 2017
    Applicant: WHIRLPOOL CORPORATION
    Inventors: Brian K. Culley, Lindsey Ann Wohlgamuth
  • Patent number: 9651290
    Abstract: An ice maker has a mold with a first piece and a second piece. A cavity within the mold includes a first reservoir in the first piece and a second reservoir in the second piece that align to substantially enclose the cavity. A fluid intake aperture in the first piece extends to the cavity for injecting water therein. A thermoelectric device has a cold side thermally coupled to the exterior surface of the second piece. The thermoelectric device transfers heat from the cold side to a hot side to provide a first temperature to the mold. A removable cooling source is thermally coupled to the hot side of the thermoelectric device. The cooling source is configured to reduce the temperature of the hot side to allow the cold side to provide a second temperature that is cooler than the first temperature to freeze the water in the cavity.
    Type: Grant
    Filed: November 25, 2015
    Date of Patent: May 16, 2017
    Assignee: Whirlpool Corporation
    Inventors: Patrick J. Boarman, Brian K. Culley
  • Patent number: 9599388
    Abstract: A clear ice maker assembly for an appliance includes an ice tray rotatably coupled with a housing and horizontally suspended within an interior volume of the housing. The ice tray includes a metallic ice forming plate with a bottom surface, a substantially planar top surface and an edge portion. A containment wall extends upward from the top surface along the edge portion. A grid having at least one dividing wall extends across the top surface between the containment walls. A fluid line extends into the housing and supplies water to the top surface of the ice tray to be retained by the containment wall and the grid. A cooling source is thermally coupled to the bottom surface of the ice forming plate. The containment wall and the grid have a material with a lower thermal conductivity than the ice forming plate.
    Type: Grant
    Filed: December 13, 2012
    Date of Patent: March 21, 2017
    Assignee: Whirlpool Corporation
    Inventors: Patrick J. Boarman, Brian K. Culley
  • Patent number: 9593870
    Abstract: An apparatus that has a housing with an icemaker disposed within the housing is disclosed. The icemaker includes an ice mold. A thermoelectric device is provided having a warm side and an opposite cold side. The cold side is thermally coupled to the icemaker. A flow pathway is configured in communication with the warm side of the thermoelectric device. A heat carrier is communicated through the flow pathway. The heat carrier transfers heat from the warm side of the thermoelectric device to support operations of the apparatus. The apparatus may be configured as a refrigerator wherein the refrigerator is configured to transfer the heat carrier from the warm side of the thermoelectric device to a compartment of the refrigerator.
    Type: Grant
    Filed: December 3, 2012
    Date of Patent: March 14, 2017
    Assignee: Whirlpool Corporation
    Inventors: Patrick J. Boarman, Brian K. Culley, Gregory G. Hortin, Mark E. Thomas
  • Patent number: 9568231
    Abstract: A refrigerator includes a refrigerator cabinet, an ice maker disposed within the refrigerator cabinet, a pump fluidly connected to the ice maker and configured for pumping cooling media to the ice maker, and a motor operatively connected to the ice maker and configured to provide oscillating movement to the ice maker. The pump is operatively connected to the motor such that driving of the motor results in the pumping of the cooling media with the pump.
    Type: Grant
    Filed: December 5, 2014
    Date of Patent: February 14, 2017
    Assignee: Whirlpool Corporation
    Inventors: Patrick J. Boarman, Brian K. Culley, Gregory Gene Hortin
  • Publication number: 20170030624
    Abstract: An ice maker is provided herein that includes an evaporator plate. A first side of the evaporator plate is adapted to form a first clear ice sheet and a second side of the evaporator plate is adapted to form a second clear ice sheet. A staging area is arranged downstream from the evaporator plate and adapted to receive the first and second clear ice sheets after formation. The first and second clear ice sheets are fused in the staging area to form a unitary ice sheet. A first mold assembly having a first mold form and a second mold assembly having a second mold form are positioned within the staging area on opposite sides of the unitary ice sheet when the unitary ice sheet is received in the staging area. A mold cavity is adapted to shape the unitary clear ice sheet to form one or more clear ice structures.
    Type: Application
    Filed: October 13, 2016
    Publication date: February 2, 2017
    Applicant: WHIRLPOOL CORPORATION
    Inventors: Patrick J. Boarman, Brian K. Culley, Gregory G. Hortin
  • Publication number: 20170016663
    Abstract: A method of releasing ice from a mold apparatus is disclosed which includes the steps of: providing a mold apparatus having a first mold portion including a concave depression and a liquid circulating manifold and a second mold portion having a concave depression; pivotally coupling to the first mold portion to the second mold portion such that the mold apparatus is operable between an ice forming position and an ice harvesting position; assembling the mold apparatus to the ice forming position such that the concave depressions abut to from a mold cavity; injecting water into the mold cavity; cooling the mold apparatus; forming at least one ice structure within the mold cavity; circulating a warm liquid medium in the liquid circulating manifold to warm the mold apparatus; disassembling the mold apparatus to the ice harvesting position; and releasing the at least one ice structure from the mold apparatus.
    Type: Application
    Filed: September 29, 2016
    Publication date: January 19, 2017
    Applicant: WHIRLPOOL CORPORATION
    Inventors: Brian K. Culley, Lindsey Ann Wohlgamuth
  • Publication number: 20160377335
    Abstract: Provided is a method of making an ice structure including the steps of: providing a mold having at least two mold portions; extending two supporting rods between the at least two mold portions; extending a drive rod from each of the at least to mold portions; chilling the at least two mold portions using at least one cooling source; delivering a flow of water such that water flows over the at least two mold portions; forming ice structure segments within the at least two mold portions; and contacting the ice structure segments to fuse them together to form the ice structure.
    Type: Application
    Filed: September 8, 2016
    Publication date: December 29, 2016
    Inventors: Patrick J. Boarman, Brian K. Culley
  • Patent number: 9518770
    Abstract: A unitary clear ice sheet is formed from a plurality of individual clear ice sheets which are fused together to give the unitary ice sheet a predetermined thickness. The fused unitary ice sheet is a clear unitary ice sheet due to the formation of the plurality of individual clear ice sheets by running water over a cold plate apparatus or evaporator mechanism to form the ice sheets in a gradual layer-by-layer process. The fused unitary clear ice sheet is used to mold or shape clear ice structure therefrom, such as clear ice spheres in a mold apparatus.
    Type: Grant
    Filed: December 13, 2012
    Date of Patent: December 13, 2016
    Assignee: Whirlpool Corporation
    Inventors: Patrick J. Boarman, Brian K. Culley, Gregory Gene Hortin
  • Publication number: 20160305699
    Abstract: An ice maker assembly includes an ice forming plate and a cooling source thermally engaged to a bottom surface of the ice forming plate. The cooling source is configured to freeze water coming into contact with a top surface of the ice forming plate. A containment wall surrounds the top surface of the ice forming plate to define an ice tray that is configured to retain water. An electrical drive body is rotatably coupled to the ice tray and is configured to oscillate the ice-forming plate in a rocking cycle about a transverse axis of the ice tray. A median wall divides the ice tray along the transverse axis into a first reservoir and a second reservoir. The rocking cycle causes water to repeatedly move over the median wall to form layers of an ice piece within each reservoir of the ice tray.
    Type: Application
    Filed: June 27, 2016
    Publication date: October 20, 2016
    Applicant: WHIRLPOOL CORPORATION
    Inventors: Patrick J. Boarman, Brian K. Culley, Andrew D. Litch, Mark E. Thomas
  • Patent number: 9470448
    Abstract: An ice producing mold has a first mold portion having a top surface and a second mold portion having a bottom surface. When the mold is in a closed position, a bottom surface of the first mold portion abuts a top surface of the second mold portion and when the mold is in an open position, the bottom surface of the first mold portion is separated from the top surface of the second mold portion. Each mold portion also includes a concave depression such that when the mold is in the closed position, the concave depression on the bottom surface of the first mold portion and the concave depression on the top surface of the second mold portion form a cavity adapted to form an ice structure. The depression is warmed by flowing warm water into a cavity located adjacent to the concave depression and the ice is released.
    Type: Grant
    Filed: December 13, 2012
    Date of Patent: October 18, 2016
    Assignee: Whirlpool Corporation
    Inventors: Brian K. Culley, Lindsey Ann Wohlgamuth
  • Patent number: 9459034
    Abstract: A method of making an ice structure comprising the steps of: providing a mold with at least two mold portions where the at least two mold portions come together to form a cavity that defines a shape of an ice structure; placing the at least two mold portions in thermal communication with at least one cooling source; chilling the at least two mold portions using the at least one cooling source; orienting the at least two mold portions in spaced apart relation; delivering a flow of water such that the flow of water passes along the surface of the at least two mold portions with the mold segments such that water flows (by capillary/wicking action) over the mold segment and forms an ice structure segment; ceasing the flow of water when the ice structure segments are formed; and fusing the ice structure segments together to form the ice structure.
    Type: Grant
    Filed: December 13, 2012
    Date of Patent: October 4, 2016
    Assignee: Whirlpool Corporation
    Inventors: Patrick J. Boarman, Brian K. Culley
  • Patent number: 9410723
    Abstract: An ice maker assembly includes an ice forming plate and a cooling source thermally engaged to a bottom surface of the ice forming plate. The cooling source is configured to freeze water coming into contact with a top surface of the ice forming plate. A containment wall surrounds the top surface of the ice forming plate to define an ice tray that is configured to retain water. An electrical drive body is rotatably coupled to the ice tray and is configured to oscillate the ice-forming plate in a rocking cycle about a transverse axis of the ice tray. A median wall divides the ice tray along the transverse axis into a first reservoir and a second reservoir. The rocking cycle causes water to repeatedly move over the median wall to form layers of an ice piece within each reservoir of the ice tray.
    Type: Grant
    Filed: December 13, 2012
    Date of Patent: August 9, 2016
    Assignee: Whirlpool Corporation
    Inventors: Patrick J. Boarman, Brian K. Culley, Andrew D. Ltich, Mark E. Thomas
  • Publication number: 20160187053
    Abstract: An ice support and storage tray includes one or more cavities having upwardly facing spherical surface portions that support spherical pieces of ice. The tray is preferably made of a material having a low thermal conductivity to reduce melting of the spherical pieces of ice. The spherical support surfaces minimize melting points that could otherwise cause the spherical pieces of ice to melt and develop irregular surface shapes. The ice tray may be used in a freezer having an ice maker that transports spheres of ice to the ice support cavities. The ice storage tray may be configured to permit removal of spheres of ice without tipping the tray upside down and/or twisting/deforming the tray.
    Type: Application
    Filed: March 3, 2016
    Publication date: June 30, 2016
    Applicant: WHIRLPOOL CORPORATION
    Inventors: Brian K. Culley, Lindsey Ann Wohlgamuth
  • Publication number: 20160138844
    Abstract: An ice maker has an ice mold that includes a metallic piece and an insulated piece. A cooling source is thermally coupled to the metallic piece. A cavity is within the ice mold and has a first reservoir in the metallic piece and a second reservoir in the insulated piece. The first and second reservoirs align to substantially enclose the cavity. An intake aperture in the insulated piece extends to the cavity for receiving water. A drive body rotatably coupled to the ice mold that operates in an ice-making cycle, wherein the drive body repeatedly rotates the mold from an injection position to a tilted position. The cavity receives an incremental amount of water in the injection position and moves to the tilted position to freeze at least a portion of the incremental amount of water over a side surface of the cavity to make an ice piece.
    Type: Application
    Filed: January 26, 2016
    Publication date: May 19, 2016
    Applicant: WHIRLPOOL CORPORATION
    Inventors: PATRICK J. BOARMAN, BRIAN K. CULLEY
  • Patent number: 9310116
    Abstract: An ice support and storage tray includes one or more cavities having upwardly facing spherical surface portions that support spherical pieces of ice. The tray is preferably made of a material having a low thermal conductivity to reduce melting of the spherical pieces of ice. The spherical support surfaces minimize melting points that could otherwise cause the spherical pieces of ice to melt and develop irregular surface shapes. The ice tray may be used in a freezer having an ice maker that transports spheres of ice to the ice support cavities. The ice storage tray may be configured to permit removal of spheres of ice without tipping the tray upside down and/or twisting/deforming the tray.
    Type: Grant
    Filed: November 16, 2012
    Date of Patent: April 12, 2016
    Assignee: Whirlpool Corporation
    Inventors: Brian K. Culley, Lindsey Ann Wohlgamuth
  • Publication number: 20160084558
    Abstract: An ice maker has a mold with a first piece and a second piece. A cavity within the mold includes a first reservoir in the first piece and a second reservoir in the second piece that align to substantially enclose the cavity. A fluid intake aperture in the first piece extends to the cavity for injecting water therein. A thermoelectric device has a cold side thermally coupled to the exterior surface of the second piece. The thermoelectric device transfers heat from the cold side to a hot side to provide a first temperature to the mold. A removable cooling source is thermally coupled to the hot side of the thermoelectric device. The cooling source is configured to reduce the temperature of the hot side to allow the cold side to provide a second temperature that is cooler than the first temperature to freeze the water in the cavity.
    Type: Application
    Filed: November 25, 2015
    Publication date: March 24, 2016
    Applicant: Whirlpool Corporation
    Inventors: Patrick J. Boarman, Brian K. Culley
  • Patent number: 9273891
    Abstract: An ice maker has an ice mold that includes a metallic piece and an insulated piece. A cooling source is thermally coupled to the metallic piece. A cavity is within the ice mold and has a first reservoir in the metallic piece and a second reservoir in the insulated piece. The first and second reservoirs align to substantially enclose the cavity. An intake aperture in the insulated piece extends to the cavity for receiving water. A drive body rotatably coupled to the ice mold that operates in an ice-making cycle, wherein the drive body repeatedly rotates the mold from an injection position to a tilted position. The cavity receives an incremental amount of water in the injection position and moves to the tilted position to freeze at least a portion of the incremental amount of water over a side surface of the cavity to make an ice piece.
    Type: Grant
    Filed: December 13, 2012
    Date of Patent: March 1, 2016
    Assignee: Whirlpool Corporation
    Inventors: Patrick J. Boarman, Brian K. Culley
  • Publication number: 20160033187
    Abstract: An ice making device includes heating and cooling elements that control the formation of ice within a cavity. The ice making device may include one or more fluid inlets that supply liquid water to the cavity, and one or more fluid outlets that drain water from the cavity after formation of ice having a desired shape.
    Type: Application
    Filed: October 13, 2015
    Publication date: February 4, 2016
    Applicant: Whirlpool Corporation
    Inventor: Brian K. Culley