Abstract: A wire harness assembly including a first connector, a second connector, and conductors extending between the first connector and the second connector. Contacts are provided on the second connector. The contacts have termination sections which are mounted on the second connector, compliant sections which extend from the termination sections, and substrate engagement sections which extend from the compliant sections. The substrate engagement sections have curved contact sections which are configured to be positioned in mechanical and electrical engagement with circuit pads of a mating printed circuit board. Embossments are provided on the curved contact sections to provide additional strength and stability to the curved contact sections.

Abstract: An electrical connector having a housing with a shrouded latch. The shrouded latch has a latch arm which extends between shrouded latch walls. The shrouded latch walls have first projections and second projections. A connector position assurance device is positioned proximate to and movable relative to the shroud latch and the latch arm between a first position and a second position. The connector position assurance includes side members with inner surfaces positioned proximate to the shrouded latch walls. The side members have first projection receiving recesses which cooperate with the first projections and the second projections when the connector position assurance device is in the first position. The side members have second projection receiving recesses which cooperate with the second projections when the connector position assurance device is in the second position.

Abstract: A conductor positioning fixture includes a base and a retainer member. The base includes a positioning platform and a wedge projecting upward from a top surface of the positioning platform. The base receives a cable on the top surface of the positioning platform such that exposed segments of first and second conductors of the cable extend along opposite sides of the wedge. The retainer member is mounted to the base and movable relative to the base along a longitudinal axis between a retracted position, at which the retainer member is spaced apart from the wedge, and an extended position, at which the retainer member overlaps the wedge. As the retainer member moves from the retracted position towards the extended position, the retainer member engages and forces the exposed segments of the first and second conductors into designated presentation positions.

Abstract: A termination machine includes a ram, a shearing arm, and a toggle mechanism. The ram moves reciprocally relative to a stationary anvil between an extended position and a retracted position during a crimp stroke and crimps a terminal against the anvil while moving towards the extended position. The shearing arm is mounted to the ram and moves with the ram along a portion of the crimp stroke. The shearing arm includes a blade at a distal end thereof and a post projecting laterally from the shearing arm. The toggle mechanism is operatively connected to the post of the shearing arm. The toggle mechanism selectively toggles the shearing arm between a cutting position and a non-cutting position of the shearing arm relative to the ram. The blade of the shearing arm projects farther beyond a crimp end of the ram in the cutting position than in the non-cutting position.

Abstract: A conductor positioning fixture includes a base and a retainer member. The base includes a positioning platform and a wedge projecting upward from a top surface of the positioning platform. The base receives a cable on the top surface of the positioning platform such that exposed segments of first and second conductors of the cable extend along opposite sides of the wedge. The retainer member is mounted to the base and movable relative to the base along a longitudinal axis between a retracted position, at which the retainer member is spaced apart from the wedge, and an extended position, at which the retainer member overlaps the wedge. As the retainer member moves from the retracted position towards the extended position, the retainer member engages and forces the exposed segments of the first and second conductors into designated presentation positions.

Abstract: A wire preparation device includes a motor, a device housing coupled to the motor, and a wire spinner held by the device housing. The wire spinner is mechanically connected to the motor via power coupling components. The wire spinner extends to a wire end that protrudes from the device housing. The wire spinner includes a collet sleeve defining a channel configured to receive an end of one or more wires of a cable therein through an opening at the wire end. The wire spinner further includes an outer collar surrounding the collet sleeve and selectively movable relative to the collet sleeve to force the collet sleeve to contract radially inward for releasably securing the one or more wires within the channel. The wire spinner is rotated by the motor relative to the device housing to untwist or straighten the one or more wires secured within the collet sleeve.

Abstract: A wire stop assembly is provided for a terminal crimping machine that crimps a terminal to a wire. The terminal crimping machine includes a crimping zone. The wire stop assembly includes a wire stop member having a stop surface configured to engage the wire to limit an amount of travel of the wire in the crimping zone. The wire stop member is movable relative to the crimping zone in a floating direction. A biasing mechanism is configured to exert a biasing force on the wire stop. The biasing force provides a resistance to the movement of the wire stop member in the floating direction.

Abstract: An applicator ram includes a ram body configured to hold crimp tooling, and a ram adaptor coupled to the ram body. The ram adaptor is configured to be coupled to a terminator ram. The ram adaptor includes an adaptor hub having a hub chamber configured to receive a ram post of the terminator ram. A latch mechanism is movably received in the hub chamber. The latch mechanism is movable between a latched position and an unlatched position. The latch mechanism is configured to engage the ram post in the latched position. The latch mechanism allows the ram post to be released from the hub chamber in the unlatched position. An adaptor stud extends from the adaptor hub and is configured to be coupled to the applicator ram.

Abstract: An applicator ram includes a ram body configured to hold crimp tooling, and a ram adaptor coupled to the ram body. The ram adaptor is configured to be coupled to a terminator ram. The ram adaptor includes an adaptor hub having a hub chamber configured to receive a ram post of the terminator ram. A latch mechanism is movably received in the hub chamber. The latch mechanism is movable between a latched position and an unlatched position. The latch mechanism is configured to engage the ram post in the latched position. The latch mechanism allows the ram post to be released from the hub chamber in the unlatched position. An adaptor stud extends from the adaptor hub and is configured to be coupled to the applicator ram.

Abstract: A wire stop assembly is provided for a terminal crimping machine that crimps a terminal to a wire. The terminal crimping machine includes a crimping zone. The wire stop assembly includes a wire stop member having a stop surface configured to engage the wire to limit an amount of travel of the wire in the crimping zone. The wire stop member is movable relative to the crimping zone in a floating direction. A biasing mechanism is configured to exert a biasing force on the wire stop. The biasing force provides a resistance to the movement of the wire stop member in the floating direction.