Patents by Inventor Brian Kernan

Brian Kernan has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20230264423
    Abstract: Embodiments of the present disclosure are drawn to systems and methods for adjusting a three-dimensional (3D) model used in metal additive manufacturing to maintain dimensional accuracy and repeatability of a fabricated 3D part. These embodiments may be used to reduce or remove geometric distortions in the fabricated 3D part. One exemplary method may include: receiving, via one or more processors, a selection made by a user; receiving a 3D model of a desired part; retrieving at least one model constant based on the user's selection; receiving an input of at least one process variable setting from a set of process variable settings; generating transformation factors based on the at least one process variable parameter and the at least one model constant; transforming the 3D model of the desired part based on the transformation factors; and generating processing instructions for fabricating the transformed 3D model of the desired part.
    Type: Application
    Filed: February 12, 2023
    Publication date: August 24, 2023
    Applicant: Desktop Metal, Inc.
    Inventors: Alexander Barbati, Michael Gibson, George Hudelson, Nicholas Mykulowycz, Brian Kernan, Nihan Tuncer
  • Patent number: 11702367
    Abstract: Devices, systems, and methods are directed to binder jetting for forming three-dimensional parts having controlled, macroscopically inhomogeneous material composition. In general, a binder may be delivered to each layer of a plurality of layers of a powder of inorganic particles. An active component may be introduced, in a spatially controlled distribution, to at least one of the plurality of layers such that the binder, the powder of inorganic particles, and the active component, in combination, form an object. The object may be thermally processed into a three-dimensional part having a gradient of one or more physicochemical properties of a material at least partially formed from thermally processing the inorganic particles and the active component of the object.
    Type: Grant
    Filed: October 17, 2018
    Date of Patent: July 18, 2023
    Assignee: Desktop Metal, Inc.
    Inventors: Alexander Barbati, Michael Andrew Gibson, Nihan Tuncer, Brian Kernan
  • Publication number: 20220258240
    Abstract: A method for improving part quality in additive manufacturing involving jetting liquid metal. Limiting the amounts of magnesium and zinc in a meniscus material to below predetermined thresholds improves jetting quality. Further, ensuring an amount of Strontium is above a predetermined threshold further improves jetting of the liquid metal.
    Type: Application
    Filed: February 11, 2022
    Publication date: August 18, 2022
    Applicant: Desktop Metal, Inc.
    Inventors: Uwe Bauer, Mark Gibson, Emanuel Sachs, Robert Barbati, Alexander Barbati, Brian Kernan
  • Patent number: 11237529
    Abstract: A system for generating a user-adjustable furnace profile, comprises a user interface configured to receive one or more materials properties from a user, a processor, and a memory with computer code instructions stored thereon. The memory is operatively coupled to the processor such that, when executed by the processor, the computer code instructions cause the system to implement communicating with a furnace to ascertain one or more thermal processes associated with the furnace, identifying one or more object characteristics associated with an object to be processed by furnace, and determining a thermal processing parameter profile of at least one thermal processing parameter corresponding to each of the thermal processes, based on (i) the one or more part characteristics and (ii) the one or more materials properties, the thermal processing parameter profile characterizing a cycle of the one or more thermal processes.
    Type: Grant
    Filed: December 18, 2018
    Date of Patent: February 1, 2022
    Assignee: Desktop Metal, Inc.
    Inventors: Nihan Tuncer, Brian Kernan, Animesh Bose, Mark Sowerbutts
  • Publication number: 20210331242
    Abstract: Devices, systems, and methods are directed to binder jetting for forming three-dimensional parts having controlled, macroscopically inhomogeneous material composition. In general, a binder may be delivered to each layer of a plurality of layers of a powder of inorganic particles. An active component may be introduced, in a spatially controlled distribution, to at least one of the plurality of layers such that the binder, the powder of inorganic particles, and the active component, in combination, form an object. The object may be thermally processed into a three-dimensional part having a gradient of one or more physicochemical properties of a material at least partially formed from thermally processing the inorganic particles and the active component of the object.
    Type: Application
    Filed: October 17, 2018
    Publication date: October 28, 2021
    Applicant: Desktop Metal, Inc.
    Inventors: Alexander Barbati, Michael Andrew Gibson, Nihan Tuncer, Brian Kernan
  • Publication number: 20200376547
    Abstract: A furnace system for printing an object using additive manufacturing. The furnace system may include a furnace chamber; an outlet fluidly coupled to the furnace chamber for removal of an exhaust gas from the furnace chamber; a conduit fluidly coupled to the outlet; an oxygen injector fluidly coupled to the conduit; an isolation system fluidly coupled to the conduit between the furnace chamber and the oxygen injector; and a catalyst enclosure comprising an oxidizing catalyst.
    Type: Application
    Filed: May 27, 2020
    Publication date: December 3, 2020
    Applicant: Desktop Metal, Inc.
    Inventors: Aaron SILIDKER, Richard Remo FONTANA, Brian KERNAN, Mark SOWERBUTTS, Tomek BRZEZINSKI, Ricardo FULOP, Leon FAY, Daniel R. JEPEAL, Nathan WOODARD
  • Patent number: 10555120
    Abstract: A system discloses analyzing global positioning system (GPS) parameters of a mobile device to determine if the mobile device is outside a predetermined range and if it is determined that the mobile device is outside the predetermined range, communicating a notification to the mobile device to download maps on the mobile device using an alternate communication channel.
    Type: Grant
    Filed: March 29, 2019
    Date of Patent: February 4, 2020
    Assignee: Microsoft Technology Licensing, LLC
    Inventor: Brian Kernan
  • Publication number: 20190230469
    Abstract: A system discloses analyzing global positioning system (GPS) parameters of a mobile device to determine if the mobile device is outside a predetermined range and if it is determined that the mobile device is outside the predetermined range, communicating a notification to the mobile device to download maps on the mobile device using an alternate communication channel.
    Type: Application
    Filed: March 29, 2019
    Publication date: July 25, 2019
    Inventor: Brian KERNAN
  • Publication number: 20190187639
    Abstract: A system for generating a user-adjustable furnace profile, comprises a user interface configured to receive one or more materials properties from a user, a processor, and a memory with computer code instructions stored thereon. The memory is operatively coupled to the processor such that, when executed by the processor, the computer code instructions cause the system to implement communicating with a furnace to ascertain one or more thermal processes associated with the furnace, identifying one or more object characteristics associated with an object to be processed by furnace, and determining a thermal processing parameter profile of at least one thermal processing parameter corresponding to each of the thermal processes, based on (i) the one or more part characteristics and (ii) the one or more materials properties, the thermal processing parameter profile characterizing a cycle of the one or more thermal processes.
    Type: Application
    Filed: December 18, 2018
    Publication date: June 20, 2019
    Inventors: Nihan Tuncer, Brian Kernan, Animesh Bose, Mark Sowerbutts
  • Publication number: 20190160529
    Abstract: A materials processing furnace provides for debinding and sintering objects and treating effluent generated by the sintering. A heating chamber maintains a controlled atmosphere for sintering the object. A vacuum pump evacuates an effluent from the heating chamber, and an injector adds a reagent to the evacuated effluent to form a mixed gas. A catalytic converter receives the mixed gas and catalyzes one or more hazardous or offensive compounds of the effluent, thereby converting the effluent to a safer and less offensive exhaust. As a result, the furnace is suitable for operation in an office environment.
    Type: Application
    Filed: November 29, 2018
    Publication date: May 30, 2019
    Inventors: Aaron Silidker, Richard Remo Fontana, Brian Kernan, Mark Sowerbutts, Tomek Brzezinski, Ricardo Fulop, Leon Fay, Daniel R. Jepeal
  • Patent number: 10299074
    Abstract: A system discloses analyzing global positioning system (GPS) parameters of a mobile device to determine if the mobile device is outside a predetermined range and if it is determined that the mobile device is outside the predetermined range, communicating a notification to the mobile device to download maps on the mobile device using an alternate communication channel.
    Type: Grant
    Filed: May 9, 2016
    Date of Patent: May 21, 2019
    Assignee: Microsoft Technology Licensing, LLC
    Inventor: Brian Kernan
  • Patent number: 10191456
    Abstract: A system for generating a user-adjustable furnace profile, comprises a user interface configured to receive one or more materials properties from a user, a processor, and a memory with computer code instructions stored thereon. The memory is operatively coupled to the processor such that, when executed by the processor, the computer code instructions cause the system to implement communicating with a furnace to ascertain one or more thermal processes associated with the furnace, identifying one or more object characteristics associated with an object to be processed by furnace, and determining a thermal processing parameter profile of at least one thermal processing parameter corresponding to each of the thermal processes, based on (i) the one or more part characteristics and (ii) the one or more materials properties, the thermal processing parameter profile characterizing a cycle of the one or more thermal processes.
    Type: Grant
    Filed: February 21, 2018
    Date of Patent: January 29, 2019
    Assignee: Desktop Metal, Inc.
    Inventors: Nihan Tuncer, Brian Kernan, Animesh Bose, Mark Sowerbutts
  • Patent number: 10123163
    Abstract: A geolocation home range for a user is managed. The user's geolocation is tracked and recorded periodically, as the user travels to different geolocations. An initial collection of geolocations is established, which defines the user's home range. Each of the geolocations corresponds to a micro-range for the user, which is a geo-fenced geographic region. When the user's current geolocation changes in a prescribed manner, the user's home range is modified based upon this change, or else the user is considered to be outside their home range.
    Type: Grant
    Filed: October 15, 2016
    Date of Patent: November 6, 2018
    Assignee: MICROSOFT TECHNOLOGY LICENSING, LLC
    Inventor: Brian Kernan
  • Publication number: 20180314216
    Abstract: A system for generating a user-adjustable furnace profile, comprises a user interface configured to receive one or more materials properties from a user, a processor, and a memory with computer code instructions stored thereon. The memory is operatively coupled to the processor such that, when executed by the processor, the computer code instructions cause the system to implement communicating with a furnace to ascertain one or more thermal processes associated with the furnace, identifying one or more object characteristics associated with an object to be processed by furnace, and determining a thermal processing parameter profile of at least one thermal processing parameter corresponding to each of the thermal processes, based on (i) the one or more part characteristics and (ii) the one or more materials properties, the thermal processing parameter profile characterizing a cycle of the one or more thermal processes.
    Type: Application
    Filed: February 21, 2018
    Publication date: November 1, 2018
    Inventors: Nihan Tuncer, Brian Kernan, Animesh Bose, Mark Sowerbutts
  • Publication number: 20180109914
    Abstract: A geolocation home range for a user is managed. The user's geolocation is tracked and recorded periodically, as the user travels to different geolocations. An initial collection of geolocations is established, which defines the user's home range. Each of the geolocations corresponds to a micro-range for the user, which is a geo-fenced geographic region. When the user's current geolocation changes in a prescribed manner, the user's home range is modified based upon this change, or else the user is considered to be outside their home range.
    Type: Application
    Filed: October 15, 2016
    Publication date: April 19, 2018
    Inventor: Brian Kernan
  • Publication number: 20150178409
    Abstract: One or more techniques and/or systems are provided for populating an interactive map with art search results. For example, an art search query may be received (e.g., a user may submit a query “French Cubism”). A set of art search results, such as artwork, artists, galleries, geographical locations and/or other art search results, may be identified based upon the art search query. An interactive map may be populated with the set of art search results. For example, the interactive map may be populated with map pins representing galleries that display French Cubist artwork. Various task completion functionality may be supported, such as travel planning to a gallery, purchasing prints, reserving gallery tickets, sharing art search results through a social network, etc. In this way, the user may explore artwork and/or locations, such as galleries, that display such artwork.
    Type: Application
    Filed: December 22, 2013
    Publication date: June 25, 2015
    Applicant: Microsoft Corporation
    Inventors: Brian Kernan, Mai Dang, Ajesh George
  • Publication number: 20130047913
    Abstract: A method and apparatus for forming a sheet wafer add material to a crucible having a feed area and a dump area, and melt the material to form a wafer growth area between the feed area and the dump area. The material is added to the feed area and removed through the dump area. The method and apparatus substantially simultaneously draw a plurality of sheet wafers from the growth area, and directly apply dopant to the melted material at the growth area. The dopant thus bypasses the feed area to dope at least a portion of the growth area.
    Type: Application
    Filed: August 29, 2011
    Publication date: February 28, 2013
    Applicant: Max Era, Inc.
    Inventor: Brian Kernan
  • Publication number: 20050109431
    Abstract: A steel powder metal skeleton is infiltrated with an infiltrant composition similar to the skeleton, with an additional agent that depresses the melting point of the infiltrant relative to the skeleton. Infiltration is driven primarily by capillary pressure. The powder and infiltrant compositions differ primarily only in a higher concentration of a melting point depressant agent “MPD” in the infiltrant. Carbon (C) and silicon (Si) and several other elements can be elements in an MPD, either alone or in combination. Certain steel target compositions are such that a complementary infiltrant, and skeleton can be chosen such that a skeleton will remain solid at an infiltration temperature at which the infiltrant can be melted and fully infiltrated, and further where there is a persistent two phase field, with a liquid phase that is large enough (greater than 7% vol, and typically between 20 and 40 vol %) so that flow can be maintained without choke off from diffusional solidification.
    Type: Application
    Filed: November 26, 2003
    Publication date: May 26, 2005
    Applicant: Massachusetts Institute of Technology
    Inventors: Brian Kernan, Emanuel Sachs, Samuel Allen, Adam Lorenz