Abstract: A motor control system for heating, ventilation, and air conditioning (HVAC) applications is described. The motor control system includes a thermostat and an electronically commutated motor (ECM) coupled to the thermostat. The ECM is configured to retrofit an existing non-ECM electric motor included in an HVAC application and to operate in one of a plurality of HVAC modes. The HVAC modes include at least one of a heating mode, a cooling mode, and a continuous fan mode. The HVAC mode is determined based at least partially on outputs provided by the thermostat.

Abstract: In one aspect, a centrifugal blower assembly is provided. The centrifugal blower assembly includes a housing defining an interior space and an impeller configured to channel an airflow within the interior space. A motor is coupled to the impeller and configured to rotate the impeller about an axis. The centrifugal blower also includes a plurality of mounting arms. Each mounting arm of the plurality of mounting arms includes a first end coupled to the housing and a second end coupled to the motor. Each mounting arm of the plurality of mounting arms has a cross-sectional profile that comprises a portion of an airfoil shape.

Abstract: A motor controller coupled to a motor is provided. The motor controller is configured to transmit a first instruction to the motor to perform a first start attempt utilizing at least one parameter in a first set of parameters. The motor controller is additionally configured to receive feedback associated with the first start attempt from the motor, and transmit, in response to the feedback, a second instruction to the motor to perform a second start attempt utilizing at least one parameter in a second set of parameters, wherein the second set of parameters differ from the first set of parameters.

Abstract: A unit for recording operating information of an electronically commutated motor (ECM) is described. The unit includes a system controller communicatively coupled to an ECM. The system controller includes a processing device configured to control the unit. The unit also includes a memory device communicatively coupled to the system controller. The memory device is configured to receive and store ECM operating information provided by the processing device.

Abstract: A motor control system for heating, ventilation, and air conditioning (HVAC) applications is described. The motor control system includes a thermostat and an electronically commutated motor (ECM) coupled to the thermostat. The ECM is configured to retrofit an existing non-ECM electric motor included in an HVAC application and to operate in one of a plurality of HVAC modes. The HVAC modes include at least one of a heating mode, a cooling mode, and a continuous fan mode. The HVAC mode is determined based at least partially on outputs provided by the thermostat.

Abstract: Methods and systems for starting an electric motor using a motor controller including a processor are provided. The method includes determining if the electric motor is operating, increasing a failed start counter if the electric motor is determined not to be operating, determining a reverse rotation by comparing a failed start counter to a predetermined threshold, and applying a reverse rotation start routine to the electric motor when a reverse rotation is determined.

Abstract: A system and a method of automatically determining an electric motor type are provided. An electric motor drive controller is configured to be coupled to an electric motor and to determine running parameters of the drive controller for the electric motor. The drive controller includes a memory device, a processor communicatively coupled to the memory device and to a user interface wherein the processor is configured to execute instructions stored on the memory device that cause the processor to automatically measure electrical characteristics of the electric motor, identify the electric motor using the measured electrical characteristics, load pre defined running parameters selected based on the identification into the memory device, and control an operation of the electric motor using the controller and the loaded running parameters.

Abstract: A method for determining a direction of rotation for an electronically commutated motor (ECM) is described. The motor is configured to rotate a blower and the method comprises rotating the blower using the ECM and determining if the resulting blower rotation is indicative of the desired direction of rotation for the blower.

Abstract: A method for determining a direction of rotation for an electronically commutated motor (ECM) is described. The motor is configured to rotate a blower and the method comprises rotating the blower using the ECM and determining if the resulting blower rotation is indicative of the desired direction of rotation for the blower.

Abstract: Methods and systems for starting an electric motor using a motor controller including a processor are provided. The method includes determining if the electric motor is operating, increasing a failed start counter if the electric motor is determined not to be operating, determining a reverse rotation by comparing a failed start counter to a predetermined threshold, and applying a reverse rotation start routine to the electric motor when a reverse rotation is determined.

Abstract: A system and a method of automatically determining an electric motor type are provided. An electric motor drive controller is configured to be coupled to an electric motor and to determine running parameters of the drive controller for the electric motor. The drive controller includes a memory device, a processor communicatively coupled to the memory device and to a user interface wherein the processor is configured to execute instructions stored on the memory device that cause the processor to automatically measure electrical characteristics of the electric motor, identify the electric motor using the measured electrical characteristics, load pre defined running parameters selected based on the identification into the memory device, and control an operation of the electric motor using the controller and the loaded running parameters.

Abstract: A motor control system for heating, ventilation, and air conditioning (HVAC) applications is described. The motor control system includes a thermostat and an electronically commutated motor (ECM) coupled to the thermostat. The ECM is configured to retrofit an existing non-ECM electric motor included in an HVAC application and to operate in one of a plurality of HVAC modes. The HVAC modes include at least one of a heating mode, a cooling mode, and a continuous fan mode. The HVAC mode is determined based at least partially on outputs provided by the thermostat.

Abstract: A motor control system for heating, ventilation, and air conditioning (HVAC) applications is described. The motor control system includes a thermostat and an electronically commutated motor (ECM) coupled to the thermostat. The ECM is configured to retrofit an existing non-ECM electric motor included in an HVAC application and to operate in one of a plurality of HVAC modes. The HVAC modes include at least one of a heating mode, a cooling mode, and a continuous fan mode. The HVAC mode is determined based at least partially on outputs provided by the thermostat.

Abstract: A unit for recording operating information of an electronically commutated motor (ECM) is described. The unit includes a system controller communicatively coupled to an ECM. The system controller includes a processing device configured to control the unit. The unit also includes a memory device communicatively coupled to the system controller. The memory device is configured to receive and store ECM operating information provided by the processing device.

Abstract: A unit for recording operating information of an electronically commutated motor (ECM) is described. The unit includes a system controller communicatively coupled to an ECM. The system controller includes a processing device configured to control the unit. The unit also includes a memory device communicatively coupled to the system controller. The memory device is configured to receive and store ECM operating information provided by the processing device.

Abstract: An electric motor communication system for use with a fluid moving system is provided. The electric motor communication system includes an electric motor including a wireless communication device configured to transmit and receive wireless signals, and a processing device coupled to the wireless communication device and configured to control the electric motor based at least in part on wireless signals received at the wireless communication device. The electric motor communication system further includes at least one external device configured to communicate wirelessly with the electric motor.

Abstract: A method for determining a direction of rotation for an electronically commutated motor (ECM) is described. The motor is configured to rotate a blower and the method comprises rotating the blower using the ECM and determining if the resulting blower rotation is indicative of the desired direction of rotation for the blower.

Abstract: A method for editing a motor profile is described. The method includes receiving a stored motor profile selection via a user interface, wherein a stored motor profile associated with the stored motor profile selection includes a speed instruction that corresponds to at least one of a pumping amplitude and a pumping time. The method also includes receiving user inputs via the user interface. The user inputs include instructions relating to an edit of the selected motor profile. The method further includes storing the edited motor profile.

Abstract: A method for determining a direction of rotation for an electronically commutated motor (ECM) is described. The motor is configured to rotate a blower and the method comprises rotating the blower using the ECM and determining if the resulting blower rotation is indicative of the desired direction of rotation for the blower.

Abstract: A method for editing a motor profile is described. The method includes receiving a stored motor profile selection via a user interface, and receiving user inputs via the user interface. The user inputs include instructions relating to an edit of the selected motor profile. The method also includes storing the edited motor profile.