Abstract: A method of directing a vehicle body through a paint process includes obtaining, by a vehicle manufacturing system, process operation data from a vehicle body process. The process operation data is indicative of an operation state of an identified machine performing a selected body operation as part of the vehicle body process. The method includes determining, by the vehicle manufacturing system, whether a recognized fault has occurred based on the process operation data, identifying a potential vehicle body imperfection based on a paint process model and the recognized fault, and providing, by the vehicle manufacturing system, a notification to the paint process of the potential vehicle body imperfection for the vehicle body, where the notification includes location information of the potential vehicle body imperfection, a remedial action for addressing the potential vehicle body imperfection, a recommended resource allocation, or a combination thereof.