Abstract: A robotic vehicle for traversing surfaces is provided. The vehicle is comprised of a front chassis section including a magnetic drive wheel for driving and steering the vehicle and a front support point configured to contact the surface. The vehicle also includes a rear chassis section supporting a follower wheel. The front and rear chassis sections are connected by joints including a hinge joint and a four-bar linkage. The hinge is configured to allow the trailing assembly to move side-to-side while the four-bar linkage allows the trailing assembly to move up and down relative to the front chassis. Collectively, the rear facing mechanism is configured to maintain the follower wheel in contact with and normal to the surface and also maintains the front support in contact with the surface and provides stability and maneuverability to the vehicle while traversing surfaces regardless of surface curvature and vehicle orientation.

Abstract: A method for identifying corrosion under insulation (CUI) in a structure comprises receiving thermographs from the structure using an infrared camera, applying filters to the thermograph using a first machine learning system, initially determining a CUI classification based on output from the filters, and validating the initial CUI classification by an inspection of the structure. The first machine learning system is trained using results of the validation. Outputs of the first machine learning system and additional structural and environmental data are fed into a second machine learning system that incorporates information from earlier states into current states. The second machine learning system is trained to identify CUI according to changes in the outputs of the first machine learning system and the additional data over time until a second threshold for CUI classification accuracy is reached. CUI is thereafter identified using the first and second machine learning systems in coordination.

Abstract: A system and method is disclosed for configuring a group of mobile field devices using a configuration device (an HMI) is provided. In particular, the HMI is programmed to configure identically programmed field devices that are arbitrarily arranged in an application-dependent formation by defining and providing configuration parameters to the devices via wired and/or wireless communication. In particular, the HMI assigns a unique identifier to respective robots as a function of the position of the robot within the formation or the layout of the environment. Accordingly each robot can be efficiently configured by the HMI to operate independently yet as a coordinated member of the group and without requiring the robots to be placed in specific positions during the initial deployment. This obviates the need for constant independent control commands for each robot by a central controller or providing a customized control program to each robot during deployment.

Abstract: A robotic vehicle for traversing surfaces is provided. The vehicle is comprised of a front chassis section including a magnetic drive wheel for driving and steering the vehicle and a front support point configured to contact the surface. The vehicle also includes a rear chassis section supporting a follower wheel. The front and rear chassis sections are connected by joints including a hinge joint and a four-bar linkage. The hinge is configured to allow the trailing assembly to move side-to-side while the four-bar linkage allows the trailing assembly to move up and down relative to the front chassis. Collectively, the rear facing mechanism is configured to maintain the follower wheel in contact with and normal to the surface and also maintains the front support in contact with the surface and provides stability and maneuverability to the vehicle while traversing surfaces regardless of surface curvature and vehicle orientation.

Abstract: A method for traversing a magnetically inducible surface using a multidirectional wheel is provided. The method includes providing a vehicle having the multidirectional wheel, rotating a hub of the wheel along a first axial direction of rotation, continuing rotation of the hub of the wheel so as to cause a first roller disposed about a periphery of the hub to move out of contact with a first portion of the magnetically inducible surface and to cause a second roller disposed about the periphery of the hub in a plurality of rollers to contact a second portion of the magnetically inducible surface, wherein at least one roller among the plurality of rollers is in contact with the magnetically inducible surface throughout rotation of the wheel, and wherein the flux of the at least one magnet is concentrated toward portions of the surface being traversed adjacent to one or more of the plurality of rollers throughout rotation of the wheel.

Abstract: A system and method is disclosed for calibrating the volume of storage containers using mechanical or acoustic wave-based inspection techniques. The exemplary calibration system comprises an array of measurement devices controllably deployed in respective positions on the outside surface of the container. The measurement devices include a transducer for sending signals along the surface of the container and sensors configured to detect the signals. The measurement devices are in communication with a diagnostic computing device that controls the positioning and the operation of the measurement devices and is further configured to determine the time time-of-flight of the signals that travel between the various devices. Moreover, according to the specific arrangement of the measurement devices and the measured signal information, the control computer is configured to calculate the dimensions of the container and its internal volume.

Abstract: A system and method is disclosed for calibrating the volume of storage containers using mechanical or acoustic wave-based inspection techniques. The exemplary calibration system comprises an array of measurement devices controllably deployed in respective positions on the outside surface of the container. The measurement devices include a transducer for sending signals along the surface of the container and sensors configured to detect the signals. The measurement devices are in communication with a diagnostic computing device that controls the positioning and the operation of the measurement devices and is further configured to determine the time time-of-flight of the signals that travel between the various devices. Moreover, according to the specific arrangement of the measurement devices and the measured signal information, the control computer is configured to calculate the dimensions of the container and its internal volume.

Abstract: Systems and methods are disclosed for measuring the dimensions of storage tanks using Optical Reference Line Method calibration techniques. The system utilizes a camera mounted near the tank wall such that its optical axis defines a reference line extending parallel to the wall and a robotic vehicle for moving a target object along the surface of the tank. Specifically, the target includes a predefined measurement scale that can be imaged by the camera as it is moved along the wall. A computer implementing computer-vision algorithms analyzes images of the scale captured at respective elevations to determine the point on the scale intersected by the reference line and a corresponding offset distance between the wall and the reference line. Accordingly, the dimensions of the tank are calculated by the computer based on the offset distance calculated for respective elevations of the tank wall.

Abstract: A robotic vehicle for traversing surfaces is provided. The vehicle is comprised of a chassis supporting a magnetic drive wheel for driving and steering the vehicle and a stabilization mechanism. The magnetic wheel comprises two flux concentrator yokes and an axially magnetized hub extending therebetween. The hub includes a central housing configured to house a sensor probe and enhance the magnetic pull force of the wheel by providing a continuous pathway of high magnetic permeability material for magnetic flux to flow axially through the drive wheel. The stabilization mechanism comprises a front and rear facing support element moveably coupled to the chassis and configured to contact the surface and move symmetrically relative to the chassis thereby maintaining the vehicle and probe normal to the surface and providing stability to the vehicle while traversing surfaces regardless of surface curvature and vehicle orientation.

Abstract: A method of performing at least one of a cleaning, buffing, and polishing action on a surface, without requiring water, comprises providing a core member having a plurality of C-shaped grooves having respective openings and at least one sheet of material. The at least one sheet of material comprises a closed-cell silicone foam rubber and is attached to the core member using a coil-shaped element and has a first free end portion extending away from the core member. The core member moves by rotation in a first direction such that a portion of the at least one sheet of material is brought into sliding contact with the surface in a repeating pattern. The sliding contact between the at least one sheet of material and the surface occurs under a pressure and relative velocity sufficient to generate a force that results in at least one of a cleaning, buffing, and polishing.

Abstract: A robotic vehicle for traversing surfaces is provided. The vehicle is comprised of a chassis supporting a magnetic drive wheel for driving and steering the vehicle and a stabilization mechanism. The magnetic wheel comprises two flux concentrator yokes and an axially magnetized hub extending therebetween. The hub includes a central housing configured to house a sensor probe and enhance the magnetic pull force of the wheel by providing a continuous pathway of high magnetic permeability material for magnetic flux to flow axially through the drive wheel. The stabilization mechanism comprises a front and rear facing support element moveably coupled to the chassis and configured to contact the surface and move symmetrically relative to the chassis thereby maintaining the vehicle and probe normal to the surface and providing stability to the vehicle while traversing surfaces regardless of surface curvature and vehicle orientation.

Abstract: A robotic vehicle for traversing surfaces is provided. The vehicle is comprised of a front chassis section including a magnetic drive wheel for driving and steering the vehicle and a front support point configured to contact the surface. The vehicle also includes a rear chassis section supporting a follower wheel. The front and rear chassis sections are connected by joints including a hinge joint and a four-bar linkage. The hinge is configured to allow the trailing assembly to move side-to-side while the four-bar linkage allows the trailing assembly to move up and down relative to the front chassis. Collectively, the rear facing mechanism is configured to maintain the follower wheel in contact with and normal to the surface and also maintains the front support in contact with the surface and provides stability and maneuverability to the vehicle while traversing surfaces regardless of surface curvature and vehicle orientation.

Abstract: In one embodiment, a cleaning vehicle for cleaning a surface of an object includes first and second carriages (that define a frame). The vehicle also includes first and second wheels coupled to the first and second carriages to form a drive assembly and at least one motor is operatively coupled to at least one of the first and second wheels. A cleaning element extends between and is supported by the first and second carriages at a location forward of the first and second wheels. The vehicle also includes third and fourth wheels. The third wheel is adjustably mounted relative to the first wheel and the second traveler wheel is adjustably mounted relative to the second wheel. The third and fourth wheels are configured such that the object is received between the third and fourth wheels and the respective first and second carriages.

Abstract: A sensing device for measuring an offset along a longitudinal axis comprises a housing including a plurality of slots, two or more arrays of optical sensors aligned along the longitudinal axis, at least one of the arrays being offset along the longitudinal axis with respect to the other arrays and a microcontroller coupled to the two or more arrays of optical sensors and configured to determine a positional offset along the longitudinal axis at which light is detected by at least one of arrays of optical sensors. In some embodiments, each of the optical sensors of the arrays are positioned within the housing underneath one of the plurality of slots to reduce an angle of incidence of radiation received.

Abstract: A self-calibrating system, apparatus, and method for accurately measuring a volumetric capacity of a tank. The system, apparatus and method comprise: a mechanism that adjusts a level of a platform; a light-emitting device with beam-like optics (laser, diode, etc.) mounted to the platform; mechanism for adjusting alignment of the light-emitting device with respect to the platform; a mechanism for rotating the platform by variable angles, including by 180-degrees; one or more level sensors (such as, for example, spirit levels, tilt sensors, or other devices) that provide feedback on the alignment of the platform normal to the gravity vector.

Abstract: Disclosed herein are systems and methods for profiling a surface. In some embodiments, the systems and methods perform profiling using a robotic vehicle. The vehicle can include a drive system, one or more wheel encoders, and one or more distance sensors and/or inertial measurement units for capturing measurement data, such as the slope of the surface or the angle of the robotic vehicle relative to the surface or the gravity vector. A control computing system is included having one or more processors that execute instructions stored in software modules to process movement data. In some embodiments, the processed movement data determines a plurality of snapshots of the surface at different times and positions as the robotic vehicle traverses the surface. These snapshots are combined to generate a profile of the surface.

Abstract: Systems and methods are disclosed for measuring the dimensions of storage tanks using Optical Reference Line Method calibration techniques. The system utilizes a camera mounted near the tank wall such that its optical axis defines a reference line extending parallel to the wall and a robotic vehicle for moving a target object along the surface of the tank. Specifically, the target includes a predefined measurement scale that can be imaged by the camera as it is moved along the wall. A computer implementing computer-vision algorithms analyzes images of the scale captured at respective elevations to determine the point on the scale intersected by the reference line and a corresponding offset distance between the wall and the reference line. Accordingly, the dimensions of the tank are calculated by the computer based on the offset distance calculated for respective elevations of the tank wall.

Abstract: A robotic vehicle for traversing surfaces is provided. The vehicle is comprised of a chassis supporting a magnetic drive wheel for driving and steering the vehicle and a stabilization mechanism. The magnetic wheel comprises two flux concentrator yokes and an axially magnetized hub extending therebetween. The hub includes a central housing configured to house a sensor probe and enhance the magnetic pull force of the wheel by providing a continuous pathway of high magnetic permeability material for magnetic flux to flow axially through the drive wheel. The stabilization mechanism comprises a front and rear facing support element moveably coupled to the chassis and configured to contact the surface and move symmetrically relative to the chassis thereby maintaining the vehicle and probe normal to the surface and providing stability to the vehicle while traversing surfaces regardless of surface curvature and vehicle orientation.

Abstract: A system and method is disclosed for measuring the dimensions of physical objects. The systems and methods include a measuring instrument of significant length comprising an array of patch antennas arranged along the length of an elongate substrate such that the antenna array expands and contracts with the substrate. The system also includes a diagnostic computing device for measuring the array's electrical properties including resonance frequency and changes in said properties relative to reference electrical properties that correspond to a reference length of the array and substrate. Accordingly, based on the measured changes in electrical properties and the reference length, the diagnostic system can calculate the current length of the measuring instrument.

Abstract: In one embodiment, a cleaning vehicle for cleaning a surface of an object includes first and second carriages (that define a frame). The vehicle also includes first and second wheels coupled to the first and second carriages to form a drive assembly and at least one motor is operatively coupled to at least one of the first and second wheels. A cleaning element extends between and is supported by the first and second carriages at a location forward of the first and second wheels. The vehicle also includes third and fourth wheels. The third wheel is adjustably mounted relative to the first wheel and the second traveler wheel is adjustably mounted relative to the second wheel. The third and fourth wheels are configured such that the object is received between the third and fourth wheels and the respective first and second carriages.