Patents by Inventor Brian Patrick Costello

Brian Patrick Costello has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20250246832
    Abstract: An electrical connector system includes a circuit card assembly having a cage mounted to a host circuit board and having shielding walls forming a module channel configured to receive a pluggable module in a module loading direction generally parallel to the host circuit board. The circuit card assembly includes an interposer frame received in the module channel having a socket cavity receiving a socket connector having compressible socket contacts having separable mating interfaces at a module mating zone configured to be mated with module contacts of a module circuit board of the pluggable module in a contact mating direction generally perpendicular to the module loading direction. The interposer frame selectively receives, in an interposer cavity, either a board interposer to electrically connect the socket connector to the host circuit board or a cable interposer to electrically connect the socket connector to a cable assembly.
    Type: Application
    Filed: January 25, 2024
    Publication date: July 31, 2025
    Inventors: Jared Evan Rossman, Brian Patrick Costello
  • Publication number: 20250246833
    Abstract: An electrical connector system includes a circuit card assembly having a host circuit board, an interposer, and a socket connector arranged in a circuit stack. The interposer includes interposer contacts on an interposer circuit board. The socket connector includes compressible socket contacts having mating ends with separable mating interfaces. The electrical connector system includes a pluggable module having a module circuit board held in a module body at the mating end configured to be loaded into the module mating zone in a module loading direction and mated with the socket contacts in a contact mating direction generally perpendicular to the module loading direction to compress the socket contacts between the module circuit board and the interposer contacts and create circuit paths between the module contacts and the interposer contacts through the socket contacts.
    Type: Application
    Filed: January 25, 2024
    Publication date: July 31, 2025
    Inventors: Jared Evan Rossman, Brian Patrick Costello
  • Patent number: 12347953
    Abstract: An electrical power connector includes a connector housing having a slot at a mating end of the connector housing configured to receive a power distribution assembly. The electrical power connector includes power contacts received in the connector housing configured to be is coupled to a power distribution contact of the power distribution assembly. The electrical power connector includes a monitoring device having a monitoring circuit, a monitoring sensor coupled to the monitoring circuit, and a monitoring transmitter coupled to the monitoring circuit. The monitoring sensor is coupled to the power contact to monitor an operating characteristic of the power contact. The monitoring circuit receives sensor signals from the monitoring sensor and the monitoring transmitter transmits monitoring signals from the monitoring circuit based on the operating characteristic of the power contact to a monitoring network remote from the electrical power connector.
    Type: Grant
    Filed: January 23, 2023
    Date of Patent: July 1, 2025
    Assignee: TE CONNECTIVITY SOLUTIONS GMBH et al.
    Inventors: Stephen Hart, Stephen Wiseman, Brian Patrick Costello, Cristian S. Regus, Richard Bruce Lloyd, Jonathan Roberts, Peter Goesseringer
  • Publication number: 20250125548
    Abstract: A receptacle connector includes a receptacle housing having a housing mounting end configured to be mounted to a host circuit board and a slot at a housing mating end configured to receive a mating end of a pluggable module. The receptacle housing includes contact pockets that receive interposer contacts. The receptacle connector includes a flexible circuit having circuit conductors extending between a mating end and a terminating end configured to be terminated to the host circuit board. Each interposer contact includes an inner mating interface forming a separable interface configured to be mated with module contacts of the pluggable module and an outer mating interface connected to the mating end of the corresponding circuit conductor.
    Type: Application
    Filed: October 17, 2023
    Publication date: April 17, 2025
    Inventors: Randall Robert Henry, Alan Weir Bucher, Brian Patrick Costello, Brandon Michael Matthews
  • Patent number: 12274019
    Abstract: A back plate configured to support a circuit board includes a body. The body defines a central recess formed into a top surface thereof, and a raised main support column extending from the central recess and adapted to support the circuit board.
    Type: Grant
    Filed: November 30, 2021
    Date of Patent: April 8, 2025
    Assignees: TE Connectivity Solutions GmbH, Tyco Electronics (Shanghai) Co., Ltd, Tyco Electronics AMP Qingdao Ltd.
    Inventors: Jinqiang (Jeff) Wang, Zhiqiang (Simon) Li, Guoxiao (Neo) Shen, Jiefeng (Lear) Zhang, Brian Patrick Costello
  • Publication number: 20250098123
    Abstract: A busbar assembly includes a first busbar having a mating interface for mating with an electrical component to power the electrical component and a second busbar having a mating interface for mating with the electrical component to power the electrical component. The busbar assembly includes a first thermal conduit extending along the first busbar that allows liquid coolant to flow therethrough to dissipate heat from the first busbar. The busbar assembly includes a second thermal conduit extending along the second busbar that allows liquid coolant to flow therethrough to dissipate heat from the second busbar.
    Type: Application
    Filed: November 27, 2024
    Publication date: March 20, 2025
    Inventors: Brian Patrick Costello, Jie Luo
  • Publication number: 20250070492
    Abstract: An electrical connector system includes a circuit card assembly that includes a host circuit board, an interposer, and a socket connector arranged in a circuit stack. The electrical connector system includes a cable assembly that has cables electrically connected to terminating ends of the interposer contacts. The electrical connector system includes a pluggable module having a mating end with a module circuit board mated with the socket contacts of the socket connector. The electrical connector system includes a loading mechanism operably coupled to the circuit card assembly operated to compress the socket contacts between the module circuit board and interposer contacts to create circuit paths between the module contacts and the interposer contacts through the socket contacts. The cables are electrically connected to the pluggable module through the interposer and the socket connector.
    Type: Application
    Filed: April 24, 2024
    Publication date: February 27, 2025
    Inventors: Brian Patrick Costello, Chad William Morgan, John Joseph Consoli, Christopher William Blackburn, Phillip Chang
  • Patent number: 12237629
    Abstract: A connector for plugging into a bus bar comprises a housing with a first side wall, a second side wall, and a connecting channel between the first side wall and the second side wall. A plurality of power terminals each having an electrical connection part are provided inside the connecting channel and are adapted to electrically connect with the bus bar. A plurality of grounding terminals are each disposed on the first side wall and the second side wall outside the connecting channel respectively. Each of the grounding terminals have an elastic first finger. An auxiliary support member is provided and supports the first finger.
    Type: Grant
    Filed: August 31, 2022
    Date of Patent: February 25, 2025
    Assignees: Tyco Electronics (Shanghai) Co., Ltd., TE Connectivity Solutions GmbH
    Inventors: Jiaoyong (Mac) Liu, Hongqiang (Sean) Han, Jie (Roger) Luo, Brian Patrick Costello
  • Publication number: 20250055213
    Abstract: A contact assembly includes a contact holder having a central wall separating walls extending from a surface of the central wall defining contact tracks along the surface. A contact array is coupled to the surface and includes inner contacts arranged in pairs with contact dielectric bodies encapsulating portions of corresponding pairs of the contacts. Each pair of the contacts and the corresponding contact dielectric bodies form a contact set. The contact dielectric bodies of each contact set is spaced apart from each other and received in the corresponding contact track with the separating walls separating the contact sets from each other. A shield is coupled to the contact holder to cover the contact tracks and form shield pockets surrounding the corresponding contact tracks to provide circumferential shielding for the corresponding contact sets.
    Type: Application
    Filed: April 24, 2024
    Publication date: February 13, 2025
    Inventors: Jared Evan Rossman, Brian Patrick Costello, Rakesh K., Michael John Phillips
  • Patent number: 12178019
    Abstract: A busbar assembly includes a first busbar having a mating interface for mating with an electrical component to power the electrical component and a second busbar having a mating interface for mating with the electrical component to power the electrical component. The busbar assembly includes a first thermal conduit extending along the first busbar that allows liquid coolant to flow therethrough to dissipate heat from the first busbar. The busbar assembly includes a second thermal conduit extending along the second busbar that allows liquid coolant to flow therethrough to dissipate heat from the second busbar.
    Type: Grant
    Filed: December 21, 2021
    Date of Patent: December 24, 2024
    Assignee: TE CONNECTIVITY SOLUTIONS GMBH ET AL
    Inventors: Brian Patrick Costello, Jie Luo
  • Patent number: 12166302
    Abstract: An electronic assembly includes an interposer assembly and a cable connector module coupled to the interposer assembly. The interposer assembly includes an array of compressible interposer contacts each having upper and lower mating interfaces defining separable mating interfaces. The cable connector module includes a cable connector having a module substrate including module contacts at a bottom of the module substrate coupled to the upper mating interfaces of the corresponding interposer contacts. The cable connector module includes a backshell including a backshell cavity that receives the cable connector. The backshell includes a compression member engaging the cable connector and pressing the cable connector in the direction of the interposer assembly to compress the interposer contacts.
    Type: Grant
    Filed: February 21, 2022
    Date of Patent: December 10, 2024
    Assignee: TE CONNECTIVITY SOLUTIONS GmbH et al.
    Inventors: Christopher William Blackburn, Brian Patrick Costello, Wei Zhao, Guoxiao Shen
  • Publication number: 20240380153
    Abstract: A receptacle connector includes a receptacle housing having a mounting base at a rear configured to be mounted to a host circuit board. The receptacle connector includes a housing insert received in the receptacle housing. The housing insert includes a slot that receives a pluggable module. A flexible circuit is received in the receptacle housing and has a mating end in the housing insert for mating engagement with the pluggable module and a terminating end extending from the receptacle housing for termination to the host circuit board. A flexible circuit support is used to support the flexible circuit in the receptacle housing with support elements engage the flexible circuit to press the circuit conductors into mating engagement with the contacts of the pluggable module.
    Type: Application
    Filed: May 12, 2023
    Publication date: November 14, 2024
    Inventors: Randall Robert Henry, Brandon Michael Matthews, Brian Patrick Costello, Sandeep Patel, Christopher William Blackburn
  • Patent number: 12132285
    Abstract: A connector assembly includes a power connector having first and second power interfaces that interface with first and second power components. The power connector includes a shell forming a cavity and having a shell slot at the first power interface to receive the first power component. A power contact is received in the cavity that extends between the first power interface and the second power interface to electrically connect the first power component to a power circuit of the second power component. The connector assembly includes a sense connector separate and discrete from the power connector. The sense connector includes first and second sense interfaces configured to interface with the first and second power components. The sense connector includes a housing holding a sense contact and electrically isolating the sense contact from the shell. The sense contact electrically connect the first power component to a sense circuit of the second power component.
    Type: Grant
    Filed: May 24, 2022
    Date of Patent: October 29, 2024
    Assignee: TE CONNECTIVITY SOLUTIONS GMBH
    Inventor: Brian Patrick Costello
  • Publication number: 20240272682
    Abstract: A power rail for powering a power driver assembly includes a rail member extending between a front end and a rear end. The rail member has a track including a channel between an upper support beam and a lower support beam. The track extends between the front end and the rear end. The track configured to receive a driver circuit card of the power driver assembly. The power rail includes a power contact having a base coupled to the rail member. The power contact includes a cable termination terminated to a power cable. The power contact includes a mating beam extending from the base into the channel. The mating beam has a mating interface configured to be mated to a power pad of the driver circuit card when the driver circuit card is plugged into the track of the rail member.
    Type: Application
    Filed: February 14, 2023
    Publication date: August 15, 2024
    Inventors: Nicholas Paul Ruffini, Howard Wallace Andrews, JR., Robert Neil Mulfinger, Brian Patrick Costello
  • Publication number: 20240250459
    Abstract: An electrical power connector includes a connector housing having a slot at a mating end of the connector housing configured to receive a power distribution assembly. The electrical power connector includes power contacts received in the connector housing configured to be is coupled to a power distribution contact of the power distribution assembly. The electrical power connector includes a monitoring device having a monitoring circuit, a monitoring sensor coupled to the monitoring circuit, and a monitoring transmitter coupled to the monitoring circuit. The monitoring sensor is coupled to the power contact to monitor an operating characteristic of the power contact. The monitoring circuit receives sensor signals from the monitoring sensor and the monitoring transmitter transmits monitoring signals from the monitoring circuit based on the operating characteristic of the power contact to a monitoring network remote from the electrical power connector.
    Type: Application
    Filed: January 23, 2023
    Publication date: July 25, 2024
    Inventors: Stephen Hart, Stephen Wiseman, Brian Patrick Costello, Cristian S. Regus, Richard Bruce Lloyd, Jonathan Roberts, Peter Goesseringer
  • Publication number: 20240250480
    Abstract: A card edge connector includes a connector housing having a cavity and a card slot at a front configured to receive a module circuit board of the pluggable module. The card edge connector includes a contact assembly received in the cavity having a contact positioner holding contacts in a contact array. The contacts are arranged in pairs. Each contact includes a mating end, a terminating end, and an intermediate portion held by the contact positioner. The mating ends extend into the card slot for mating to corresponding signal pads on the module circuit board. The card edge connector includes a shield structure having ground shields located between the pairs of the contacts. The ground shields include ground beams that extend into the card slot for mating to corresponding ground pads on the module circuit board.
    Type: Application
    Filed: January 19, 2023
    Publication date: July 25, 2024
    Inventors: Randall Robert Henry, Brian Patrick Costello, Brandon Michael Matthews
  • Patent number: 12021341
    Abstract: A power connector assembly transferring power between a supply connector assembly and a tap connector assembly includes a front interface module mated with the supply connector assembly and a rear interface module mounted to a host circuit board. The power connector assembly includes a power tap module between the front interface module and the rear interface module having power tap contacts each electrically connected to corresponding front and rear power contacts. Each power tap contact includes a tap interface exterior of the front housing and exterior of the rear housing configured to be terminated to the tap connector assembly. The power tap contact electrically connecting the front power contact and the tap connector assembly to transfer power from the supply connector assembly to the tap connector assembly.
    Type: Grant
    Filed: March 7, 2022
    Date of Patent: June 25, 2024
    Assignee: TE CONNECTIVITY SOLUTIONS GMBH
    Inventors: Brian Patrick Costello, Michael James Horning, Harshita Guduru
  • Patent number: 11943886
    Abstract: An electronic assembly includes an electronic package having an integrated circuit component and interposer assemblies with compressible interposer contacts electrically connected thereto. Cable connector modules are coupled to the interposer assemblies. A cover assembly is coupled to the upper surface of the electronic package over the cable connector modules. The cover assembly includes bridge assemblies having plates in a plate stack that are independently movable. A load plate engages upper edges of the plates of the bridge assemblies and press against the plates to drive the bridge assemblies into the cable connector modules using compression hardware. The cable connector modules compress the interposer contacts of the interposer assemblies when the load plate presses the plates of the bridge assemblies into the cable connector modules.
    Type: Grant
    Filed: October 25, 2021
    Date of Patent: March 26, 2024
    Assignee: TE CONNECTIVITY SOLUTIONS GmbH
    Inventors: Christopher William Blackburn, Brian Patrick Costello, Alex Michael Sharf
  • Publication number: 20230387637
    Abstract: A connector assembly includes a power connector having first and second power interfaces that interface with first and second power components. The power connector includes a shell forming a cavity and having a shell slot at the first power interface to receive the first power component. A power contact is received in the cavity that extends between the first power interface and the second power interface to electrically connect the first power component to a power circuit of the second power component. The connector assembly includes a sense connector separate and discrete from the power connector. The sense connector includes first and second sense interfaces configured to interface with the first and second power components. The sense connector includes a housing holding a sense contact and electrically isolating the sense contact from the shell. The sense contact electrically connect the first power component to a sense circuit of the second power component.
    Type: Application
    Filed: May 24, 2022
    Publication date: November 30, 2023
    Inventor: Brian Patrick Costello
  • Patent number: 11777244
    Abstract: A socket connector includes an array of socket contacts arranged in rows and columns. The socket contacts have upper mating interfaces for mating with a first electronic package and lower mating interfaces for mating with a second electronic package. The socket contacts are configured to electrically connect the first and second electronic packages. Each socket contact includes an upper cap, a lower cap, and a spring beam helically coiled between the upper cap and the lower cap. The spring beam is compressible. The upper cap, the lower cap and the spring beam are additive manufactured such that the upper cap, the lower cap and the spring beam form a unitary, three-dimensional conductive structure to electrically connect the first and second electronic packages.
    Type: Grant
    Filed: February 22, 2021
    Date of Patent: October 3, 2023
    Assignee: TE CONNECTIVITY SOLUTIONS GmbH
    Inventor: Brian Patrick Costello