Patents by Inventor Brian R. Butler

Brian R. Butler has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 12287101
    Abstract: A heating system of a building includes: a solar heater configured to receive sunlight and to at least one of absorb heat into a refrigerant and augment heat absorbed into the refrigerant; a compressor configured to compress the refrigerant that vaporized via absorption of heat; a first heat exchanger configured to transfer heat from the refrigerant to water; an expansion valve configured to reduce at least one of a temperature and a pressure of the refrigerant after the transfer of heat from the refrigerant to water; a second heat exchanger configured to transfer heat from water output from the first heat exchanger to air passing the second heat exchanger before flowing into the building; a pump configured to pump the water from the solar heater to the second heat exchanger; and a blower configured to blow air past the second heat exchanger and into the building.
    Type: Grant
    Filed: April 26, 2022
    Date of Patent: April 29, 2025
    Assignee: Copeland LP
    Inventors: Andrew M. Welch, Brian R. Butler
  • Patent number: 12287127
    Abstract: A heating and cooling (HVAC) system that includes a compressor; a first heat exchanger; a second heat exchanger; a first expansion valve positioned between the first heat exchanger and the second heat exchanger; a first reversing valve that permits the system to operate in a first mode and a second mode; and a thermal battery including a phase change material therein that is configured to selectively store and release thermal energy received from a working fluid.
    Type: Grant
    Filed: November 5, 2021
    Date of Patent: April 29, 2025
    Assignee: Copeland LP
    Inventors: Brian R. Butler, Andrew M. Welch
  • Patent number: 12259163
    Abstract: A climate-control system may include a compressor, a thermal storage device, an outdoor heat exchanger, an indoor heat exchanger, a first expansion device, and a second expansion device. The compressor may include an intermediate-pressure inlet, an intermediate-pressure outlet, a discharge outlet, a suction-pressure pocket, and a plurality of compression pockets. The thermal storage device may include a conduit and a phase-change material surrounding the conduit. The first expansion valve, the second expansion valve, the outdoor heat exchanger, the indoor heat exchanger, and the thermal storage device may be in fluid communication with the compressor. The climate-control system is operable in a charging mode and a discharging mode, and is operable in a cooling mode and a heating mode. The thermal storage device may be configured to absorb heat from a working fluid or to transfer heat to the working fluid.
    Type: Grant
    Filed: June 1, 2022
    Date of Patent: March 25, 2025
    Assignee: Copeland LP
    Inventors: Brian R. Butler, Andrew M. Welch
  • Patent number: 12259148
    Abstract: A heating, ventilation, and air conditioning (HVAC) control system generates a request to replace a first air filter installed in an air handler of an HVAC system with a second air filter. The second air filter has a particulate matter removal efficiency rating that is greater than a particulate matter removal efficiency rating of the first filter. The system delays for a predetermined period of time and then obtains (i) a first temperature of air downstream of the air handler and (ii) a second temperature of air upstream of the air handler. The system then calculates a temperature difference between the f temperatures and determines whether the temperature difference is within an acceptable range. In response to the temperature difference being within the acceptable range, the system (i) operates the HVAC system using the second air filter and (ii) generates an alert indicating compatibility of the second air filter.
    Type: Grant
    Filed: April 19, 2019
    Date of Patent: March 25, 2025
    Assignee: Copeland LP
    Inventors: Hung M. Pham, Stuart K. Morgan, Brian R. Butler
  • Patent number: 12241669
    Abstract: A system for charging an outdoor unit with refrigerant includes a sensor configured to measure a refrigerant concentration and a user device configured to receive the measured refrigerant concentration. The system includes that the user device is configured to, in response to the measured refrigerant concentration exceeding a threshold, generate and display an alert on a user interface of the user device indicating the measured refrigerant concentration exceeds the threshold.
    Type: Grant
    Filed: February 10, 2023
    Date of Patent: March 4, 2025
    Assignee: Copeland LP
    Inventors: David A. Alfano, Winfield S. Morter, Brian R. Butler
  • Patent number: 12173708
    Abstract: A compressor may include first and second scrolls and a capacity modulation assembly. The capacity modulation assembly may include a valve ring and a modulation control valve. The valve ring is movable relative to the first scroll between a first position corresponding to a first capacity mode and a second position corresponding to a second capacity mode. The modulation control valve includes a valve body and a valve member that is movable relative to the valve body to cause corresponding movement of the valve ring. The valve body includes a cavity in which the valve member is movably disposed. The valve body includes passages in fluid communication with the cavity. A first pressure differential between fluid in one of the passages and fluid in another of the passages causes movement of the valve member to cause corresponding movement of the valve ring between the first and second positions.
    Type: Grant
    Filed: December 7, 2023
    Date of Patent: December 24, 2024
    Assignee: Copeland LP
    Inventors: Brian R. Butler, Andrew M. Welch
  • Publication number: 20240369252
    Abstract: An indoor air quality (IAQ) system for a building includes an IAQ sensor that is located within the building and that is configured to measure an IAQ parameter, the IAQ parameter being one of: an amount of particulate of at least a predetermined size present in air; an amount of volatile organic compounds (VOCs) present in air; and an amount of carbon dioxide present in air. A control module is configured to selectively turn a mitigation device on and off based on the IAQ parameter. A change module is configured to, in response to a determination that the mitigation device has been on, determine a change in the IAQ parameter over time. An alert module is configured to selectively generate an alert indicative of a fault in the mitigation device based on the change.
    Type: Application
    Filed: July 16, 2024
    Publication date: November 7, 2024
    Applicant: COPELAND LP
    Inventors: Stuart K. MORGAN, Hung M. Pham, Brian R. Butler
  • Publication number: 20240310068
    Abstract: An IAQ sensor module includes: a sensor configured to measure an amount of an item in air, the item being one of particulate matter, volatile organic compounds, and carbon dioxide; a minimum module configured to selectively store the amount of the item as a minimum value of the amount when a mitigation device has been on for at least a predetermined period, the mitigation device being configured to decrease the amount of the item in the air when on; a storing module configured to selectively store the minimum value as an initial minimum value; an offset module configured to determine a drift offset for the sensor based on a difference between the minimum value and the initial minimum value; and an adjustment module configured to determine an adjusted amount of the item in the air at the IAQ sensor module based on the amount and the drift offset.
    Type: Application
    Filed: April 18, 2024
    Publication date: September 19, 2024
    Applicant: COPELAND LP
    Inventors: Hung M. Pham, Stuart K. Morgan, Brian R. Butler
  • Patent number: 12078373
    Abstract: An indoor air quality (IAQ) system for a building includes an IAQ sensor that is located within the building and that is configured to measure an IAQ parameter, the IAQ parameter being one of: a relative humidity (RH) of air; an amount of particulate of at least a predetermined size present in air; an amount of volatile organic compounds (VOCs) present in air; and an amount of carbon dioxide present in air. A mitigation module is configured to: selectively turn on a mitigation device based on a comparison of the IAQ parameter with a first threshold; and selectively turn off the mitigation device based on a comparison of the IAQ parameter with a second threshold. A thresholds module is configured to: set the first and second thresholds to predetermined default values; and selectively adjust at least one of the first and second thresholds.
    Type: Grant
    Filed: April 19, 2019
    Date of Patent: September 3, 2024
    Assignee: Copeland LP
    Inventors: Stuart K. Morgan, Hung M. Pham, Brian R. Butler
  • Publication number: 20240183584
    Abstract: A heat-pump system may include a compressor, an outdoor heating exchanger, an indoor heat exchanger, an expansion device, and a supplemental heater. The outdoor heat exchanger may be in fluid communication with the compressor. The indoor heat exchanger may be in fluid communication with the compressor. The expansion device may be in fluid communication with the indoor and outdoor heat exchangers. The supplemental heater may include a burner and a working-fluid conduit. The burner may be configured to burn a fuel and heat the working-fluid conduit. When the heat-pump system is operating in a heating mode, the indoor heat exchanger may receive working fluid from the working-fluid conduit such that the working fluid flows from an outlet of the working-fluid conduit to an inlet of the indoor heat exchanger.
    Type: Application
    Filed: February 13, 2024
    Publication date: June 6, 2024
    Applicant: Copeland LP
    Inventors: Brian R. BUTLER, Andrew M. WELCH, David A. ALFANO, Natarajan RAJENDRAN
  • Patent number: 11994313
    Abstract: An IAQ sensor module includes: a sensor configured to measure an amount of an item in air, the item being one of particulate matter, volatile organic compounds, and carbon dioxide; a minimum module configured to selectively store the amount of the item as a minimum value of the amount when a mitigation device has been on for at least a predetermined period, the mitigation device being configured to decrease the amount of the item in the air when on; a storing module configured to selectively store the minimum value as an initial minimum value; an offset module configured to determine a drift offset for the sensor based on a difference between the minimum value and the initial minimum value; and an adjustment module configured to determine an adjusted amount of the item in the air at the IAQ sensor module based on the amount and the drift offset.
    Type: Grant
    Filed: April 19, 2019
    Date of Patent: May 28, 2024
    Assignee: Copeland LP
    Inventors: Hung M. Pham, Stuart K. Morgan, Brian R. Butler
  • Patent number: 11940188
    Abstract: A heat-pump system includes a compressor, an outdoor heating exchanger, an indoor heat exchanger, an expansion device, and a supplemental heater. The outdoor heat exchanger is in fluid communication with the compressor. The indoor heat exchanger is in fluid communication with the compressor. The expansion device is in fluid communication with the indoor and outdoor heat exchangers. The supplemental heater includes a burner and a working-fluid conduit. The burner is configured to burn a fuel and heat the working-fluid conduit. When the heat-pump system is operating in a heating mode, the indoor heat exchanger receives working fluid from the working-fluid conduit such that the working fluid flows from an outlet of the working-fluid conduit to an inlet of the indoor heat exchanger.
    Type: Grant
    Filed: March 23, 2021
    Date of Patent: March 26, 2024
    Assignee: Copeland LP
    Inventors: Brian R. Butler, Andrew M. Welch, David A. Alfano, Natarajan Rajendran
  • Patent number: 11885516
    Abstract: A refrigeration system of a building includes: a compressor module configured to, in response to a determination that an amount of a refrigerant of the refrigeration system that is present outside of the refrigeration system and within the building is greater than a first predetermined amount, maintain a compressor off continuously for a predetermined period; and a fan module configured to, in response to the determination, maintain a fan on continuously for at least the predetermined period, and where the compressor module is further configured to, without receiving input indicative of a reset of the refrigeration system, after the compressor has been off for the predetermined period and the amount of refrigerant that is present outside of the refrigeration system within the building is less than a second predetermined amount, selectively turn the compressor on.
    Type: Grant
    Filed: August 7, 2020
    Date of Patent: January 30, 2024
    Assignee: Copeland LP
    Inventor: Brian R. Butler
  • Patent number: 11852385
    Abstract: A cooling system that may include a source of liquid natural refrigerant, a heat exchanger in communication with the source of liquid natural refrigerant that is configured to convert the liquid natural refrigerant into a gaseous natural refrigerant, a compressor in communication with the heat exchanger and configured to increase a temperature and pressure of the gaseous natural refrigerant received from the heat exchanger, and an exhaust device in communication with the compressor and configured to expel the gaseous natural refrigerant received from the compressor to air of an external ambient environment. The exhaust device includes a membrane that permits the gaseous natural refrigerant to exit the exhaust device while preventing or at least minimizing the air of the external ambient environment from entering the exhaust device.
    Type: Grant
    Filed: August 13, 2021
    Date of Patent: December 26, 2023
    Assignee: Copeland LP
    Inventors: Andrew M. Welch, Brian R. Butler
  • Publication number: 20230392835
    Abstract: A climate-control system may include a compressor, a thermal storage device, an outdoor heat exchanger, an indoor heat exchanger, a first expansion device, and a second expansion device. The compressor may include an intermediate-pressure inlet, an intermediate-pressure outlet, a discharge outlet, a suction-pressure pocket, and a plurality of compression pockets. The thermal storage device may include a conduit and a phase-change material surrounding the conduit. The first expansion valve, the second expansion valve, the outdoor heat exchanger, the indoor heat exchanger, and the thermal storage device may be in fluid communication with the compressor. The climate-control system is operable in a charging mode and a discharging mode, and is operable in a cooling mode and a heating mode. The thermal storage device may be configured to absorb heat from a working fluid or to transfer heat to the working fluid.
    Type: Application
    Filed: June 1, 2022
    Publication date: December 7, 2023
    Applicant: Emerson Climate Technologies, Inc.
    Inventors: Brian R. BUTLER, Andrew M. WELCH
  • Publication number: 20230341134
    Abstract: A heating system of a building includes: a solar heater configured to receive sunlight and to at least one of absorb heat into a refrigerant and augment heat absorbed into the refrigerant; a compressor configured to compress the refrigerant that vaporized via absorption of heat; a first heat exchanger configured to transfer heat from the refrigerant to water; an expansion valve configured to reduce at least one of a temperature and a pressure of the refrigerant after the transfer of heat from the refrigerant to water; a second heat exchanger configured to transfer heat from water output from the first heat exchanger to air passing the second heat exchanger before flowing into the building; a pump configured to pump the water from the solar heater to the second heat exchanger; and a blower configured to blow air past the second heat exchanger and into the building.
    Type: Application
    Filed: April 26, 2022
    Publication date: October 26, 2023
    Applicant: Emerson Climate Technologies, Inc.
    Inventors: Andrew M. WELCH, Brian R. BUTLER
  • Patent number: 11754324
    Abstract: A refrigerant control system includes: a reversing valve including: a first inlet configured to receive refrigerant output from a condenser; a first outlet configured to output refrigerant to an inlet of an evaporator located inside of a building; a second inlet configured to receive refrigerant output from the evaporator; and a second outlet configured to output refrigerant to an inlet of a compressor that pumps refrigerant to the condenser; a reversing module configured to: selectively actuate the reversing valve to a first position such that: refrigerant flows directly from the second inlet to the second outlet; and refrigerant flows directly from the first inlet to the first outlet; and selectively actuate the reversing valve to a second position such that: refrigerant flows directly from the second inlet to the first outlet; and refrigerant flows directly from the first inlet to the second outlet.
    Type: Grant
    Filed: September 14, 2020
    Date of Patent: September 12, 2023
    Assignee: Copeland LP
    Inventors: Andrew M. Welch, Winfield S. Morter, Stuart K. Morgan, Brian R. Butler
  • Patent number: 11732916
    Abstract: A refrigerant control system includes: a charge module configured to determine an amount of refrigerant that is present within a first portion of a refrigeration system within a building; and an isolation module configured to selectively open and close an isolation valve of the refrigeration system and to, via the isolation valve, maintain the amount of refrigerant within the first portion within the building below a predetermined amount of the refrigerant.
    Type: Grant
    Filed: July 28, 2020
    Date of Patent: August 22, 2023
    Assignee: Emerson Climate Technologies, Inc.
    Inventors: Brian R. Butler, Stuart K. Morgan, Hung Pham, Winfield S. Morter, Andrew M. Welch, David Alfano, Michael A. Saunders
  • Patent number: 11713893
    Abstract: A refrigerant control system includes: a charge module configured to determine an amount of refrigerant that is present within a refrigeration system of a building; a leak module configured to diagnose that a leak is present in the refrigeration system based on the amount of refrigerant; and at least one module configured to take at least one remedial action in response to the diagnosis that the leak is present in the refrigeration system.
    Type: Grant
    Filed: September 9, 2021
    Date of Patent: August 1, 2023
    Assignee: Emerson Climate Technologies, Inc.
    Inventors: Brian R. Butler, Stuart K. Morgan, Hung Pham, Winfield S. Morter, Andrew M. Welch, David A. Alfano, Michael A. Saunders
  • Publication number: 20230184473
    Abstract: A system for charging an outdoor unit with refrigerant includes a sensor configured to measure a refrigerant concentration and a user device configured to receive the measured refrigerant concentration. The system includes that the user device is configured to, in response to the measured refrigerant concentration exceeding a threshold, generate and display an alert on a user interface of the user device indicating the measured refrigerant concentration exceeds the threshold.
    Type: Application
    Filed: February 10, 2023
    Publication date: June 15, 2023
    Applicant: Emerson Climate Technologies, Inc.
    Inventors: David A. ALFANO, Winfield S. MORTER, Brian R. BUTLER