Patents by Inventor Brian R. Stepp

Brian R. Stepp has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11969929
    Abstract: Described herein is a multilayer microporous film or membrane that may exhibit improved properties, including improved dielectric break down and strength, compared to prior monolayer or tri-layer microporous membranes of the same thickness. The preferred multilayer microporous membrane comprises microlayers and one or more lamination interfaces or barriers. Also disclosed is a battery separator or battery comprising one or more of the multilayer microporous films or membranes. The inventive battery and battery separator is preferably safer and more robust than batteries and battery separators using prior monolayer and tri-layer microporous membranes. Also, described herein is a method for making the multilayer microporous separators, membranes or films described herein.
    Type: Grant
    Filed: May 10, 2019
    Date of Patent: April 30, 2024
    Assignee: Celgard, LLC
    Inventors: Kang Karen Xiao, Stefan Reinartz, Takahiko Kondo, Hisaki Ikebata, Eric J. Penegar, Robert Nark, Changqing Wang Adams, Masaaki Okada, Brian R. Stepp, Eric Robert White, Allen M. Donn, Katharine Chemelewski
  • Patent number: 11923497
    Abstract: Described herein, are battery separators, comprising the following: a microporous polymeric film; and an optional coating layer on at least one side of the microporous polymeric film, wherein at least one of the microporous polymeric film and the optional coating comprises an additive. The additive is selected from the group consisting of a lubricating agent, a plasticizing agent, a nucleating agent, a shrinkage reducing agent, a surfactant, an SEI improving agent, a cathode protection agent, a flame retardant additive, LiPF6 salt stabilizer, an overcharge protector, an aluminum corrosion inhibitor, a lithium deposition agent or improver, or a solvation enhancer, an aluminum corrosion inhibitor, a wetting agent, and a viscosity improver. Also, described herein are batteries, including lithium-ion batteries, comprising one or more of the described separators. Methods for making the battery separators are also described.
    Type: Grant
    Filed: November 1, 2021
    Date of Patent: March 5, 2024
    Assignee: Celgard, LLC
    Inventors: Changqing Wang Adams, Kang Karen Xiao, Stefan Reinartz, Masaaki Okada, Brian R. Stepp, Yao Lu, Eric Robert White, Katharine Chemelewski
  • Publication number: 20230238587
    Abstract: Novel or improved microporous single or multilayer battery separator membranes, separators, batteries including such membranes or separators, methods of making such membranes, separators, and/or batteries, and/or methods of using such membranes, separators and/or batteries are provided. In accordance with at least certain embodiments, a multilayer dry process polyethylene/polypropylene/polyethylene microporous separator which is manufactured using the inventive process which includes machine direction stretching followed by transverse direction stretching and a subsequent calendaring step as a means to reduce the thickness of the multilayer microporous membrane, to reduce the percent porosity of the multilayer microporous membrane in a controlled manner and/or to improve transverse direction tensile strength.
    Type: Application
    Filed: January 27, 2023
    Publication date: July 27, 2023
    Inventors: Kristoffer K. Stokes, William John Mason, Kang Karen Xiao, Xiaomin Zhang, Barry J. Summey, Robert Moran, Jeffrey Gordon Poley, Brian R. Stepp, Changqing Wang Adams, Daniel R. Alexander, Shante P. Williams, Andrew Edward Voss, Douglas George Robertson
  • Publication number: 20230102962
    Abstract: This application is directed to new and/or improved MD and/or TD stretched and optionally calendered membranes, separators, base films, microporous membranes, battery separators including said separator, base film or membrane, batteries including said separator, and/or methods for making and/or using such membranes, separators, base films, microporous membranes, battery separators and/or batteries. For example, new and/or improved methods for making microporous membranes, and battery separators including the same, that have a better balance of desirable properties than prior microporous membranes and battery separators. The methods disclosed herein comprise the following steps: 1.) obtaining a non-porous membrane precursor; 2.) forming a porous biaxially-stretched membrane precursor from the non-porous membrane precursor; 3.
    Type: Application
    Filed: November 7, 2022
    Publication date: March 30, 2023
    Inventors: Barry J. Summey, Takahiko Kondo, William John Mason, Kang Karen Xiao, Robert Moran, Jeffrey G. Poley, Brian R. Stepp, Kristoffer K. Stokes, Xiaomin Zhang
  • Patent number: 11569549
    Abstract: Novel or improved microporous single or multilayer battery separator membranes, separators, batteries including such membranes or separators, methods of making such membranes, separators, and/or batteries, and/or methods of using such membranes, separators and/or batteries are provided. In accordance with at least certain embodiments, a multilayer dry process polyethylene/polypropylene/polyethylene microporous separator which is manufactured using the inventive process which includes machine direction stretching followed by transverse direction stretching and a subsequent calendering step as a means to reduce the thickness of the multilayer microporous membrane, to reduce the percent porosity of the multilayer microporous membrane in a controlled manner and/or to improve transverse direction tensile strength.
    Type: Grant
    Filed: September 14, 2020
    Date of Patent: January 31, 2023
    Assignee: Celgard, LLC
    Inventors: Kristoffer K. Stokes, William John Mason, Kang Karen Xiao, Xiaomin Zhang, Barry J. Summey, Robert Moran, Jeffrey Gordon Poley, Brian R. Stepp, Changqing Wang Adams, Daniel R. Alexander, Shante P. Williams, Andrew Edward Voss, Douglas George Robertson
  • Publication number: 20220115740
    Abstract: Described herein, are battery separators, comprising the following: a microporous polymeric film; and an optional coating layer on at least one side of the microporous polymeric film, wherein at least one of the microporous polymeric film and the optional coating comprises an additive. The additive is selected from the group consisting of a lubricating agent, a plasticizing agent, a nucleating agent, a shrinkage reducing agent, a surfactant, an SEI improving agent, a cathode protection agent, a flame retardant additive, LiPF6 salt stabilizer, an overcharge protector, an aluminum corrosion inhibitor, a lithium deposition agent or improver, or a solvation enhancer, an aluminum corrosion inhibitor, a wetting agent, and a viscosity improver. Also, described herein are batteries, including lithium-ion batteries, comprising one or more of the described separators. Methods for making the battery separators are also described.
    Type: Application
    Filed: November 1, 2021
    Publication date: April 14, 2022
    Inventors: Changqing Wang Adams, Kang Karen Xiao, Stefan Reinartz, Masaaki Okada, Brian R. Stepp, Yao Lu, Eric Robert White, Katharine Chemelewski
  • Publication number: 20220059904
    Abstract: In accordance with at least selected embodiments, the application, disclosure or invention relates to improved membranes, separator membranes, separators, battery separators, secondary lithium battery separators, multilayer membranes, multilayer separator membranes, multilayer separators, multilayer battery separators, multilayer secondary lithium battery separators, multilayer battery separators, electrochemical cells, batteries, capacitors, super capacitors, double layer super capacitors, fuel cells, lithium batteries, lithium ion batteries, secondary lithium batteries, and/or secondary lithium ion batteries, and/or methods for making and/or using such membranes, separator membranes, separators, battery separators, secondary lithium battery separators, electrochemical cells, batteries, capacitors, fuel cells, lithium batteries, lithium ion batteries, secondary lithium batteries, and/or secondary lithium ion batteries, and/or devices, vehicles or products including the same, and/or the like.
    Type: Application
    Filed: September 16, 2019
    Publication date: February 24, 2022
    Inventors: Eric R. White, Brian R. Stepp, Geoffrey A. Tice
  • Patent number: 11165121
    Abstract: Described herein, are battery separators, comprising the following: a microporous polymeric film; and an optional coating layer on at least one side of the microporous polymeric film, wherein at least one of the microporous polymeric film and the optional coating comprises an additive. The additive is selected from the group consisting of a lubricating agent, a plasticizing agent, a nucleating agent, a shrinkage reducing agent, a surfactant, an SEI improving agent, a cathode protection agent, a flame retardant additive, LiPF6 salt stabilizer, an overcharge protector, an aluminum corrosion inhibitor, a lithium deposition agent or improver, or a solvation enhancer, an aluminum corrosion inhibitor, a wetting agent, and a viscosity improver. Also, described herein are batteries, including lithium-ion batteries, comprising one or more of the described separators. Methods for making the battery separators are also described.
    Type: Grant
    Filed: November 7, 2017
    Date of Patent: November 2, 2021
    Assignee: Celgard, LLC
    Inventors: Changqing Wang Adams, Kang Karen Xiao, Stefan Reinartz, Masaaki Okada, Brian R. Stepp, Yao Lu, Eric Robert White, Katharine Chemelewski
  • Publication number: 20210257701
    Abstract: A new or improved microporous monolayer, bilayer, trilayer, or multilayer membrane, separator membrane, separator, or coated separator is disclosed. The membrane is preferably made up of at least one resin or polymer and at least one additive. The additive may comprise at least one material that improves adhesion of the microporous membrane to a coating, including a polyaramid-containing coating and a PCS coating, or to a different material such as a metallic surface, including an electrode surface. Improvements in adhesion are based on comparisons to similar microporous membranes without the at least one additive. In some preferred embodiments, the at least one additive may comprise, consist of, or consist essentially of a functionalized polymer or the combination of a functionalized polymer and an elastomer. In some embodiments, the functional group of the functionalized polymer may be maleic anhydride (MAH).
    Type: Application
    Filed: May 10, 2019
    Publication date: August 19, 2021
    Inventors: Kang Karen Xiao, Allen M. Donn, Stefan Reinartz, Changqing Wang Adams, Masaaki Okada, Brian R. Stepp, Eric Robert White, Katharine Chemelewski
  • Publication number: 20210194095
    Abstract: Described herein is a multilayer microporous film or membrane that may exhibit improved properties, including improved dielectric break down and strength, compared to prior monolayer or tri-layer microporous membranes of the same thickness. The preferred multilayer microporous membrane comprises microlayers and one or more lamination interfaces or barriers. Also disclosed is a battery separator or battery comprising one or more of the multilayer microporous films or membranes. The inventive battery and battery separator is preferably safer and more robust than batteries and battery separators using prior monolayer and tri-layer microporous membranes. Also, described herein is a method for making the multilayer microporous separators, membranes or films described herein.
    Type: Application
    Filed: May 10, 2019
    Publication date: June 24, 2021
    Inventors: Karen Kang Xiao, Stefan Reinartz, Takahiko Kondo, Hisaki lkebata, Eric J. Penegar, Robert Nark, Changqing Wang Adams, Masaaki Okada, Brian R. Stepp, Eric Robert White, Allen M. Donn, Katharine Chemeiewski
  • Publication number: 20210126319
    Abstract: This application is directed to new and/or improved MD and/or TD stretched and optionally calendered membranes, separators, base films, microporous membranes, battery separators including said separator, base film or membrane, batteries including said separator, and/or methods for making and/or using such membranes, separators, base films, microporous membranes, battery separators and/or batteries. For example, new and/or improved methods for making microporous membranes, and battery separators including the same, that have a better balance of desirable properties than prior microporous membranes and battery separators. The methods disclosed herein comprise the following steps: 1.) obtaining a non-porous membrane precursor; 2.) forming a porous biaxially-stretched membrane precursor from the non-porous membrane precursor; 3.
    Type: Application
    Filed: May 24, 2018
    Publication date: April 29, 2021
    Inventors: Barry J. Summey, Takahiko Kondo, William John Mason, Kang Karen Xiao, Robert Moran, Jeffrey G. Poley, Brian R. Stepp, Kristoffer K. Stokes, Xiaomin Zhang
  • Publication number: 20210036293
    Abstract: Novel or improved microporous single or multilayer battery separator membranes, separators, batteries including such membranes or separators, methods of making such membranes, separators, and/or batteries, and/or methods of using such membranes, separators and/or batteries are provided. In accordance with at least certain embodiments, a multilayer dry process polyethylene/polypropylene/polyethylene microporous separator which is manufactured using the inventive process which includes machine direction stretching followed by transverse direction stretching and a subsequent calendering step as a means to reduce the thickness of the multilayer microporous membrane, to reduce the percent porosity of the multilayer microporous membrane in a controlled manner and/or to improve transverse direction tensile strength.
    Type: Application
    Filed: September 14, 2020
    Publication date: February 4, 2021
    Inventors: Kristoffer K. Stokes, William John Mason, Kang Karen Xiao, Xiaomin Zhang, Barry J. Summey, Robert Moran, Jeffrey Gordon Poley, Brian R. Stepp, Changqing Wang Adams, Daniel R. Alexander, Shante P. Williams, Andrew Edward Voss, Douglas George Robertson
  • Patent number: 10777800
    Abstract: Novel or improved microporous single or multilayer battery separator membranes, separators, batteries including such membranes or separators, methods of making such membranes, separators, and/or batteries, and/or methods of using such membranes, separators and/or batteries are provided. In accordance with at least certain embodiments, a multilayer dry process polyethylene/polypropylene/polyethylene microporous separator which is manufactured using the inventive process which includes machine direction stretching followed by transverse direction stretching and a subsequent calendering step as a means to reduce the thickness of the multilayer microporous membrane, to reduce the percent porosity of the multilayer microporous membrane in a controlled manner and/or to improve transverse direction tensile strength.
    Type: Grant
    Filed: September 16, 2016
    Date of Patent: September 15, 2020
    Assignee: Celgard, LLC
    Inventors: Kristoffer K. Stokes, William John Mason, Kang Karen Xiao, Xiaomin Zhang, Barry J. Summey, Robert Moran, Jeffrey Gordon Poley, Brian R. Stepp, Changqing Wang Adams, Daniel R. Alexander, Shante P. Williams, Andrew Edward Voss, Douglas George Robertson
  • Publication number: 20200161618
    Abstract: Described herein, are battery separators, comprising the following: a microporous polymeric film; and an optional coating layer on at least one side of the microporous polymeric film, wherein at least one of the microporous polymeric film and the optional coating comprises an additive. The additive is selected from the group consisting of a lubricating agent, a plasticizing agent, a nucleating agent, a shrinkage reducing agent, a surfactant, an SEI improving agent, a cathode protection agent, a flame retardant additive, LiPF6 salt stabilizer, an overcharge protector, an aluminum corrosion inhibitor, a lithium deposition agent or improver, or a solvation enhancer, an aluminum corrosion inhibitor, a wetting agent, and a viscosity improver. Also, described herein are batteries, including lithium-ion batteries, comprising one or more of the described separators. Methods for making the battery separators are also described.
    Type: Application
    Filed: November 7, 2017
    Publication date: May 21, 2020
    Inventors: Changqing Wang Adams, Kang Karen Xiao, Stefan Reinartz, Masaaki Okada, Brian R. Stepp, Yao Lu, Eric Robert White, Katharine Chemelewski
  • Patent number: 10501477
    Abstract: The present invention relates to photochromic compounds, such as thienochromene compounds represented by the following Formulas (1a) and/or (1b). The present invention also relates to photochromic compositions and articles containing one or more such photochromic thienochromene compounds.
    Type: Grant
    Filed: March 10, 2015
    Date of Patent: December 10, 2019
    Assignee: Transitions Optical, Inc.
    Inventors: Jun Deng, Brian R. Stepp, Eric Spitler, Wenjing Xiao, Massimiliano Tomasulo, Robert W. Walters
  • Publication number: 20180051037
    Abstract: The present invention relates to photochromic compounds, such as thienochromene compounds represented by the following Formulas (1a) and/or (1b). The present invention also relates to photochromic compositions and articles containing one or more such photochromic thienochromene compounds.
    Type: Application
    Filed: March 10, 2015
    Publication date: February 22, 2018
    Inventors: Jun Deng, Brian R. Stepp, Eric Spitler, Wenjing Xiao, Massimiliano Tamasulo, Robert W. Walters
  • Publication number: 20170084898
    Abstract: Novel or improved microporous single or multilayer battery separator membranes, separators, batteries including such membranes or separators, methods of making such membranes, separators, and/or batteries, and/or methods of using such membranes, separators and/or batteries are provided. In accordance with at least certain embodiments, a multilayer dry process polyethylene/polypropylene/polyethylene microporous separator which is manufactured using the inventive process which includes machine direction stretching followed by transverse direction stretching and a subsequent calendering step as a means to reduce the thickness of the multilayer microporous membrane, to reduce the percent porosity of the multilayer microporous membrane in a controlled manner and/or to improve transverse direction tensile strength.
    Type: Application
    Filed: September 16, 2016
    Publication date: March 23, 2017
    Inventors: Kristoffer K. Stokes, William John Mason, Kang Karen Xiao, Xiaomin Zhang, Barry J. Summey, Robert Moran, Jeffrey Gordon Poley, Brian R. Stepp, Changqing Wang Adams, Daniel R. Alexander, Shante P. Williams, Andrew Edward Voss, Douglas George Robertson