Abstract: Materials for use in proton transport characterized by several formulas are disclosed. Mixed ion and electron conductors may include metals and/or ceramic electron conductors and a proton conducting material. Hydrogen separation membranes may include porous layers and an electrolyte layer including a proton conducting material and an electron conductor. Hydrogen separation membranes may be formed by thermal spray techniques. Hydrogen separation membranes may include a catalyst layer. A method of separating hydrogen from a mixed gas stream includes passing the mixed gas through a first porous layer to an electrolyte layer, dissociating protons and electrons, diffusing the protons and electrons through the electrolyte layer, recombining them, and passing molecular hydrogen through a second porous layer.

Abstract: Materials for use in proton transport characterized by several formulas are disclosed. Mixed ion and electron conductors may include metals and/or ceramic electron conductors and a proton conducting material. Hydrogen separation membranes may include porous layers and an electolyte layer including a proton conducting material and an electron conductor. Hydrogen separation membranes may be formed by thermal spray techniques. Hydrogen separation membranes may include a catalyst layer. A method of separating hydrogen from a mixed gas stream includes passing the mixed gas through a first porous layer to an electrolyte layer, dissociating protons and electrons, diffusing the protons and electrons through the electrolyte layer, recombining them, and passing molecular hydrogen through a second porous layer.

Abstract: The present invention relates to the design and manufacture of single cell units for planar, thin-film, ceramic electrochemical devices such as solid oxide fuel cells, electrochemical oxygen generators, gas separation membranes, and membrane modules and stacks and the fabrication of multi-cell stacks and modules of the single cell units. The design is based upon a single cell wherein manufacturing all layers of the device into an integral unit produces a monolithic structure. The design produces a gas-tight single cell that is easily assembled into multi-cell stacks and modules without external seals or sealing mechanisms. The design may use standard ceramic and metallurgical production techniques. The design of the present invention enhances device performance since the single cell units are inherently sealed for gas tightness and have reduced interfacial electrical resistances.

Abstract: The present invention relates to the design and manufacture of single cell units for planar, thin-film, ceramic electrochemical devices such as solid oxide fuel cells, electrochemical oxygen generators, gas separation membranes, and membrane modules and stacks and the fabrication of multi-cell stacks and modules of the single cell units. The design is based upon a single cell wherein manufacturing all layers of the device into an integral unit produces a monolithic structure. The design produces a gas-tight single cell that is easily assembled into multi-cell stacks and modules without external seals or sealing mechanisms. The design may use standard ceramic and metallurgical production techniques. The design of the present invention enhances device performance since the single cell units are inherently sealed for gas tightness and have reduced interfacial electrical resistances.