Abstract: A fluid heating system including a burner unit is operated based on feedback control loops. The fluid heating system comprises a burner unit configured to heat a fluid, a sensor configured to sense a characteristic of the appliance, and a controller coupled to the burner unit and the sensor. The controller includes an electronic processor and a memory. The controller is configured to receive a first signal corresponding to the characteristic from the sensor, determine, based on the first signal, a first feedback loop control, control combustion of the burner unit based on the first feedback loop control, determine, based on the first feedback loop control, a second feedback loop control, and control combustion of the burner unit based on the second feedback loop control.

Abstract: A fluid heating system including a burner unit is operated based on feedback control loops. The fluid heating system comprises a burner unit configured to heat a fluid, a sensor configured to sense a characteristic of the appliance, and a controller coupled to the burner unit and the sensor. The controller includes an electronic processor and a memory. The controller is configured to receive a first signal corresponding to the characteristic from the sensor, determine, based on the first signal, a first feedback loop control, control combustion of the burner unit based on the first feedback loop control, determine, based on the first feedback loop control, a second feedback loop control, and control combustion of the burner unit based on the second feedback loop control.

Abstract: A system and method for controlling power to a water heater. The method comprises providing the water heater in a locked state, wherein at least one heating element of the water heater is inoperable when the water heater is in the locked state, coupling a digital key module to a communications port of the water heater, and receiving a digital key from the digital key module through the communications port. The method comprises coupling an electrical grid controller to the water heater through the communications port and placing the water heater in an unlocked state, wherein the at least one heating element of the water heater is operable when the water heater is in the unlocked state.

Abstract: A fluid heating system including a burner unit is operated based on feedback control loops. The fluid heating system comprises a burner unit configured to heat a fluid, a sensor configured to sense a characteristic of the appliance, and a controller coupled to the burner unit and the sensor. The controller includes an electronic processor and a memory. The controller is configured to receive a first signal corresponding to the characteristic from the sensor, determine, based on the first signal, a first feedback loop control, control combustion of the burner unit based on the first feedback loop control, determine, based on the first feedback loop control, a second feedback loop control, and control combustion of the burner unit based on the second feedback loop control.

Abstract: Systems and methods for dynamically collecting data from water heating appliances. A water heating system comprises a water heating appliance. The water heating appliance includes a controller having an electronic processor. The controller is configured to receive, in response to the water heating appliance being in a first operating mode, operational data of the water heating appliance at a first sampling rate. The controller is further configured to receive, in response to the water heating appliance being in a second operating mode, operational data of the water heating appliance at a second sampling rate.

Abstract: Methods and systems for water heater system receiving electrical power from an electrical grid. The system includes an electronic processor configured to monitor an average water temperature of the water within a water tank of the system based on a first and second signal from an upper and lower temperature sensor, operate an upper heating element heating an upper portion of the tank and a lower heating element heating a lower portion of the tank in a first operation mode, receiving, via a transceiver, either an add load command or a shed load command from a grid controller, operating the upper heating element and lower heating element in a second mode in response to receiving the add load command, and operating the upper heating element and lower heating element in a third mode in response to receiving the shed load command.

Abstract: Methods and systems for determining a possible leak within a gas water heater. One system is a gas water heater including a blower and an electronic processor. The electronic processor is configured to activate the blower for a predetermined amount of time, receive, during the predetermined amount of time, a measurement of a characteristic of the blower, perform a comparison between the measurement and a predetermined characteristic threshold, and determine, based on the comparison, that a blockage is present within the water heater. The electronic processor is further configured to output a notification in response to determining the blockage is present.

Abstract: A system and method for controlling power to a water heater. The method comprises providing the water heater in a locked state, wherein at least one heating element of the water heater is inoperable when the water heater is in the locked state, coupling a digital key module to a communications port of the water heater, and receiving a digital key from the digital key module through the communications port. The method comprises coupling an electrical grid controller to the water heater through the communications port and placing the water heater in an unlocked state, wherein the at least one heating element of the water heater is operable when the water heater is in the unlocked state.

Abstract: A method of operating a water heater receiving electrical power from an electrical grid. The method includes providing a water heater in a locked state. A digital key module may be communicatively coupled (for example, via wired or wireless communication) to the water heater and used to unlock the water heater placing the water heater into an unlocked state. Such unlocking of the water heater must only be done for such water heaters that are enrolled in a utility demand response program.

Abstract: A water heater system includes a tank having internal capacity no greater than 1 gallon, a water inlet, and a water outlet. A flow of water into the tank through the water inlet and out of the tank through the water outlet is a downstream water flow. An absence of downstream water flow is a standby condition of the water heater. The water heater includes a heating element for heating water in the tank, a first temperature sensor positioned to sense a temperature of the water flowing into the tank, and a second temperature sensor positioned to sense a temperature of the water flowing out of the tank. The water heater further includes a damper upstream of the second temperature sensor to reduce fluctuations in the temperature readings of the second temperature sensor to reduce false detection of downstream water flow.

Abstract: Methods and systems for determining a possible leak within a gas water heater. One system is a gas water heater including a blower and an electronic processor. The electronic processor is configured to activate the blower for a predetermined amount of time, receive, during the predetermined amount of time, a measurement of a characteristic of the blower, perform a comparison between the measurement and a predetermined characteristic threshold, and determine, based on the comparison, that a blockage is present within the water heater. The electronic processor is further configured to output a notification in response to determining the blockage is present.

Abstract: A storage-type water heater including a tank for supporting water to be heated, a first heating element, a first relay connected to the first heating element, a second heating element, a second relay connected to the second heating element, and a controller for selectively operating the first relay and the second relay. The controller includes instructions for selecting a mode from at least, a no-sequencing mode, wherein the first relay and the second relay are operated concurrently, and a sequencing mode, wherein the first relay and the second relay are operated sequentially. The controller also operates the first relay to supply power to the first heating element, and operates the second relay to supply power to the second heating element, based on the selected mode.

Abstract: A method of determining an abnormal condition in a water heater. The method including sensing, via a temperature sensor, a plurality of temperatures and filtering, using a first time constant, the plurality of temperatures to produce a first plurality of filtered temperatures. The method further including determining, via a controller, if at least one temperature of the first plurality of filtered temperatures crosses a first temperature threshold, and when at least one temperature of the first plurality of filtered temperatures crosses a second temperature threshold, filtering, using a second time constant, the plurality of temperatures to produce a second plurality of filtered temperatures. The method further including initiating, via the controller, a shutdown procedure when at least one temperature of the second plurality of filtered temperatures, crosses a third temperature threshold.

Abstract: A water heater system includes a tank having internal capacity no greater than 1 gallon, a water inlet, and a water outlet. A flow of water into the tank through the water inlet and out of the tank through the water outlet is a downstream water flow. An absence of downstream water flow is a standby condition of the water heater. The water heater includes a heating element for heating water in the tank, a first temperature sensor positioned to sense a temperature of the water flowing into the tank, and a second temperature sensor positioned to sense a temperature of the water flowing out of the tank. The water heater further includes a damper upstream of the second temperature sensor to reduce fluctuations in the temperature readings of the second temperature sensor to reduce false detection of downstream water flow.

Abstract: Methods and systems for water heater system receiving electrical power from an electrical grid. The system includes an electronic processor configured to monitor an average water temperature of the water within a water tank of the system based on a first and second signal from a upper and lower temperature sensor, operate a upper heating element heating an upper portion of the tank and a lower heating element heating a lower portion of the tank in a first operation mode, receiving, via a transceiver, either an add load command or a shed load command from a grid controller, operating the upper heating element and lower heating element in a second mode in response to receiving the add load command, and operating the upper heating element and lower heating element in a third mode in response to receiving the shed load command.

Abstract: An energy storage system including a thermal energy storage apparatus configured to store thermal energy, an electrical energy storage apparatus configured to electrical energy, and a controller including a memory and an electronic processor. The controller is configured to monitor one or more characteristics of at least one selected from the group consisting of the thermal energy storage apparatus and the electrical energy storage apparatus.

Abstract: A method of operating a water heater receiving electrical power from an electrical grid. The method includes providing a water heater in a locked state. A digital key module may be communicatively coupled (for example, via wired or wireless communication) to the water heater and used to unlock the water heater placing the water heater into an unlocked state. Such unlocking of the water heater must only be done for such water heaters that are enrolled in a utility demand response program.

Abstract: A method of determining an abnormal condition in a water heater. The method including sensing, via a temperature sensor, a plurality of temperatures and filtering, using a first time constant, the plurality of temperatures to produce a first plurality of filtered temperatures. The method further including determining, via a controller, if at least one temperature of the first plurality of filtered temperatures crosses a first temperature threshold, and when at least one temperature of the first plurality of filtered temperatures crosses a second temperature threshold, filtering, using a second time constant, the plurality of temperatures to produce a second plurality of filtered temperatures. The method further including initiating, via the controller, a shutdown procedure when at least one temperature of the second plurality of filtered temperatures, crosses a third temperature threshold.

Abstract: Methods and systems for monitoring a variable-speed pump system to detect a blockage condition. A value indicative of pump performance is sensed and a pump load coefficient is calculated. The value of the pump load coefficient does not change substantially due to changes in pump speed and is indicative of a blockage of a drain in a liquid holding tank. A blockage of the drain is detected based at least in part on the calculated pump load coefficient and the operation of the pump is adjusted based on the detected blockage.

Abstract: A storage-type water heater including a tank for supporting water to be heated, a first heating element, a first relay connected to the first heating element, a second heating element, a second relay connected to the second heating element, and a controller for selectively operating the first relay and the second relay. The controller includes instructions for selecting a mode from at least, a no-sequencing mode, wherein the first relay and the second relay are operated concurrently, and a sequencing mode, wherein the first relay and the second relay are operated sequentially. The controller also operates the first relay to supply power to the first heating element, and operates the second relay to supply power to the second heating element, based on the selected mode.