Abstract: A circuit interrupting device comprises a conductor capable of generating heat and a temperature-activated, permanent lock out trip mechanism. The mechanism includes a plunger, a compressed or stretched spring and a fusible metal to hold the plunger. The mechanism is located near the conductor that generates heat and is configured such that when the fusible metal melts when at least one heating element is energized or a holding wire fuses when energized in response to a failed self-test the plunger is released: allowing the compressed or stretched spring to convert its potential energy into kinetic energy and moving the plunger to generate a force to unlatch a latch releasing a first spring to open a contactor switch removing power from an electrical circuit. The constant force generated by the compressed or stretched spring on the plunger inhibits the circuit interrupting device from resetting.

Abstract: A residential circuit breaker is provided with means for showing proper installation of a panel wire to ensure that an installer/a contractor is aware that the panel wire has been fully inserted into a circuit breaker lug. The residential circuit breaker comprises a circuit breaker lug having a lug body and a lug body screw. The residential circuit breaker further comprises a panel wire install indicator to indicate proper insertion of a panel wire in the lug body by providing a visual indication to an installer/contractor that the panel wire has been fully inserted in the circuit breaker lug during and after installation. The panel wire install indicator includes a panel wire indicator lever wherein the panel wire indicator lever can indicate if the panel wire has been installed properly and wherein there is a visual indication if the panel wire is no longer present in the lug body.

Abstract: A multi-pole circuit interrupter configured to be coupled between an AC source and an electric load electronically detects a hazardous condition associated with energizing of poles and responds to overcome the hazardous condition using a solenoid. The multi-pole circuit interrupter comprises a first switch to energize a first pole on a phase A conductor of the multi-pole circuit interrupter and a second switch to energize a second pole on a phase B conductor of the multi-pole circuit interrupter. The multi-pole circuit interrupter further comprises an electronic solid-state circuit coupled to the phase A conductor and the phase B conductor to detect a line voltage variation and control a current to a device in response to trip an energized pole among the first pole and the second pole if only one of the first pole and the second pole is energized when a user controls a tie bar to turn ON or turn OFF the multi-pole circuit interrupter or when a trip bar fails to trip one of the first pole and the second pole.

Abstract: An arc shield apparatus for an electrical switching device. Arc shield apparatus includes a body having an abutting portion including a first side configured to abut against a lateral side of a contact arm of an electrical switching device, and a second side opposite from the first side, an aperture passing between the first and second side, the aperture configured to receive a spring tab of the contact arm therein, and an arc shield including a first shield portion extending from the first abutting portion, the first shield portion including a first contact surface configured to abut against a contact arm edge, and a second shield portion configured to shield at least some of the spring tab and spring hook. Shielded contact arm assemblies and methods of protecting a contact arm of an electrical switching device during an arcing event, are disclosed, as are other aspects.

Abstract: A multi-pole circuit interrupter configured to be coupled between an AC source and an electric load electronically detects a hazardous condition associated with energizing of poles and responds to overcome the hazardous condition using a solenoid. The multi-pole circuit interrupter comprises a first switch to energize a first pole on a phase A conductor of the multi-pole circuit interrupter and a second switch to energize a second pole on a phase B conductor of the multi-pole circuit interrupter. The multi-pole circuit interrupter further comprises an electronic solid-state circuit coupled to the phase A conductor and the phase B conductor to detect a line voltage variation and control a current to a device in response to trip an energized pole among the first pole and the second pole if only one of the first pole and the second pole is energized when a user controls a tie bar to turn ON or turn OFF the multi-pole circuit interrupter or when a trip bar fails to trip one of the first pole and the second pole.

Abstract: A low-profile electronic circuit breaker includes first and second electrical branches coupled to respective first and second load terminals. The electronic circuit breaker also includes an electronic processing circuit configured to monitor an electrical condition in the first and second electrical branches. The electronic circuit breaker is packaged in a housing sized to occupy a standard single-pole breaker panelboard location. In some embodiments, the electronic circuit breaker has no load neutral terminals associated with the first and second load terminals. Methods of assembling an electronic circuit breaker are provided, as are other system and method aspects.

Abstract: Embodiments provide tripping unit of a circuit breaker. The tripping unit includes a magnet, a bimetal member extending alongside of the magnet, and an armature pivotable on the magnet, wherein the armature having an engagement portion engageable with the bimetal member at a moveable end of the bimetal member. Circuit breakers including triggering mechanisms and tripping units are also disclosed, as are low-profile, electronic circuit breakers including a maximum transverse width (Wt) limited to occupy only a single standard breaker panelboard location. System and methods are provided, as are other aspects.

Abstract: Embodiments provide a low-profile, electronic circuit breaker. The electronic circuit breaker includes a housing containing first and second electrical branches coupled to respective first and second load terminals, and an electronic processing circuit within the housing adapted to monitor an electrical condition of the first and second electrical branches, wherein a maximum transverse width (Wt) of the housing is limited to occupy only a single standard breaker panelboard location. Circuit breakers including triggering mechanisms and tripping units are also disclosed. System and method aspects are provided, as are other aspects.

Abstract: Circuit breaker line power assemblies having a line terminal, a stationary contact terminal, and a line conductor extending from the line terminal to the stationary contact terminal including braided strand construction are disclosed. According to another aspect, circuit breakers including circuit breaker line power assemblies and methods of operating circuit breaker line power assemblies are provided, as are other aspects.

Abstract: Embodiments provide tripping unit of a circuit breaker. The tripping unit includes a magnet, a bimetal member extending alongside of the magnet, and an armature pivotable on the magnet, wherein the armature having an engagement portion engageable with the bimetal member at a moveable end of the bimetal member. Circuit breakers including triggering mechanisms and tripping units are also disclosed, as are low-profile, electronic circuit breakers including a maximum transverse width (Wt) limited to occupy only a single standard breaker panelboard location. System and methods are provided, as are other aspects.

Abstract: A low-profile electronic circuit breaker includes first and second electrical branches coupled to respective first and second load terminals. The electronic circuit breaker also includes an electronic processing circuit configured to monitor an electrical condition in the first and second electrical branches. The electronic circuit breaker is packaged in a housing sized to occupy a standard single-pole breaker panelboard location. In some embodiments, the electronic circuit breaker has no load neutral terminals associated with the first and second load terminals. Methods of assembling an electronic circuit breaker are provided, as are other system and method aspects.

Abstract: An electric vehicle charging system is disclosed. More particularly, the system encompasses a load center having one or more electrical loads coupled thereto, electric vehicle supply equipment (EVSE) to charge an electric vehicle (EV), and a monitoring and limiting device (MLD) to monitor power or current usage of at least the one or more loads coupled to the load center, and adjust a charging level setting of the EVSE based upon the level of the usage. MLD apparatus and methods of charging a vehicle with electric vehicle supply equipment (EVSE) are provided, as are other aspects.

Abstract: Embodiments provide an electronic circuit breaker subassembly and circuit breaker secondary electrical contact assembly. The circuit breaker secondary electrical contact assembly has a main contact terminal connectable to a main power terminal, a secondary electrical contact set having a stationary secondary electrical contact and a moveable secondary electrical contact, a lockout conductor provided in spring-engaged contact with the main contact terminal on a first end and including one of the stationary or moving secondary electrical contacts on a second end, and a spring having the moveable secondary electrical contact provided on a moveable portion. Circuit breakers and methods of operating the electronic circuit breaker are provided, as are other aspects.

Abstract: Certain exemplary embodiments comprise a bimetal restraint adapted to restrain a bimetal of a circuit breaker from deformation beyond a predetermined threshold during a short circuit event. In certain exemplary embodiments, the bimetal restraint can be adapted to act as a shunt during the short circuit event to transfer electrical energy from an electrical energy source to a load side of the circuit breaker.

Abstract: Embodiments provide an electronic circuit breaker subassembly and circuit breaker secondary electrical contact assembly. The circuit breaker secondary electrical contact assembly has a main contact terminal connectable to a main power terminal, a secondary electrical contact set having a stationary secondary electrical contact and a moveable secondary electrical contact, a lockout conductor provided in spring-engaged contact with the main contact terminal on a first end and including one of the stationary or moving secondary electrical contacts on a second end, and a spring having the moveable secondary electrical contact provided on a moveable portion. Circuit breakers and methods of operating the electronic circuit breaker are provided, as are other aspects.

Abstract: An electric vehicle charging system is disclosed. More particularly, the system encompasses a load center having one or more electrical loads coupled thereto, electric vehicle supply equipment (EVSE) to charge an electric vehicle (EV), and a monitoring and limiting device (MLD) to monitor power or current usage of at least the one or more loads coupled to the load center, and adjust a charging level setting of the EVSE based upon the level of the usage. MLD apparatus and methods of charging a vehicle with electric vehicle supply equipment (EVSE) are provided, as are other aspects.

Abstract: A multi-pole handle lock having a base plate and movable locking plate assembly that is adapted to mount on to at least two circuit breakers. A handle restrictor plate is mounted on the base plate for translational movement while maintaining the circuit breaker handles in the same position as each other. The handle restrictor plate allows each handle to independently move to the tripped position, while allowing the restricted circuit breakers to operate as a logical group. The low profile of the plates, allows visual inspection of the handle ends to determine their tie status.

Abstract: The present invention relates generally to a circuit breaker. More particularly, the invention encompasses a modular circuit breaker. The present invention is also directed to a novel a modular circuit breaker with a trip bar. The inventive two pole residential circuit breaker includes an Arc Fault and Ground Fault electronic detection system. The modular breaker design includes an electronic system used for tripping a designated mechanism pole which in turn trips the secondary mechanism pole. Electronic components are included that sense the continuous current flow through each mechanism pole simultaneously to determine when a trip event is needed. The electronic system of this invention includes a self diagnostic system with electronic visual indicators that display the method of which trip condition occurred.

Abstract: An apparatus, method and system for visually indicating a circuit breaker, such as a multi-pole circuit breaker, has been tripped are provided. An exemplary light guide comprises a plurality of light conduits adapted to transmit light from two or more light sources within a circuit breaker assembly to an exterior of the circuit breaker assembly; a beam that connects the light conduits; and one or more retention features coupled to one or more of the light conduits, wherein each retention feature is adapted to mate with a retention feature interface of the circuit breaker assembly. Numerous other aspects are provided.

Abstract: Embodiments provide circuit breakers with stops adapted to prevent a lug screw from falling out of circuit breaker and/or to prevent the lug screw from blocking a wire receiver of circuit breaker lug body. In one aspect, a circuit breaker is provided having a circuit breaker housing; a lug assembly retained in the circuit breaker housing, the lug assembly including a threaded screw hole; a lug screw having driving end and a threaded shaft inserted in the threaded screw hole; and a back-out stop adapted to contact the driving end and limit an extent of backward movement of the lug screw out of the threaded screw hole. Other aspects are provided.