Patents by Inventor Brock Gilbertson

Brock Gilbertson has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11560650
    Abstract: A method of fabricating a fiber structure by multilayer three-dimensional weaving between a plurality of weft yarns and of warp yarns, the fiber structure having at least first and second portions that are adjacent in the warp direction, the first portion presenting, in a direction perpendicular to the warp and weft directions, a thickness greater than the thickness of the second portion, includes making the first portion using a step of three-dimensionally weaving warp and weft layers in which a fiber fabric is formed in the form of a Mock-Leno weave grid in a core of the first portion together with skins at a surface of the first portion, a weave of the skins being modified locally so as to deflect certain warp yarns from said skins and weave them with the fiber fabric in the form of the Mock-Leno weave grid.
    Type: Grant
    Filed: April 2, 2021
    Date of Patent: January 24, 2023
    Assignees: SAFRAN CERAMICS, ALBANY INTERNATIONAL CORP.
    Inventors: Marie Lefebvre, François Charleux, Dominique Coupe, Brock Gilbertson, Julie-Anne Bouchet
  • Publication number: 20220297391
    Abstract: A tracer strand for the weaving of a composite material part reinforcement, the tracer strand including one or more carbon yarns twisted with one or more yarns of a material having a color contrasting with the color of the carbon yarns, the yarns being twisted together according to a twist included between 10 turns per meter and 80 turns per meter.
    Type: Application
    Filed: March 21, 2022
    Publication date: September 22, 2022
    Inventors: Dominique Marie Christian COUPE, Yann Didier Simon MARCHAL, Brock GILBERTSON
  • Publication number: 20210238778
    Abstract: A method of fabricating a fiber structure by multilayer three-dimensional weaving between a plurality of weft yarns and of warp yarns, the fiber structure having at least first and second portions that are adjacent in the warp direction, the first portion presenting, in a direction perpendicular to the warp and weft directions, a thickness greater than the thickness of the second portion, includes making the first portion using a step of three-dimensionally weaving warp and weft layers in which a fiber fabric is formed in the form of a Mock-Leno weave grid in a core of the first portion together with skins at a surface of the first portion, a weave of the skins being modified locally so as to deflect certain warp yarns from said skins and weave them with the fiber fabric in the form of the Mock-Leno weave grid.
    Type: Application
    Filed: April 2, 2021
    Publication date: August 5, 2021
    Inventors: Marie LEFEBVRE, François CHARLEUX, Dominique COUPE, Brock GILBERTSON, Julie-Anne BOUCHET
  • Patent number: 10995431
    Abstract: A fiber structure includes a plurality of weft layers and of warp layers interlinked by multilayer three-dimensional weaving, the fiber structure having at least first and second portions that are adjacent in the warp direction, the first portion presenting, in a direction perpendicular to the warp and weft directions, a thickness that is greater than the thickness of the second portion, wherein the first portion has at its core at least one fiber fabric obtained by three-dimensional weaving of warp yarns and weft yarns in the form of a Mock Leno weave grid, the at least one fabric being present between two skins present at the surface of the first portion and being linked to the skins by warp yarns belonging to the skins that are locally deflected into the fabric.
    Type: Grant
    Filed: November 9, 2018
    Date of Patent: May 4, 2021
    Assignees: ALBANY INTERNATIONAL CORP., SAFRAN CERAMICS
    Inventors: Marie Lefebvre, François Charleux, Dominique Coupe, Brock Gilbertson, Julie-Anne Bouchet
  • Publication number: 20200378042
    Abstract: A fiber structure includes a plurality of weft layers and of warp layers interlinked by multilayer three-dimensional weaving, the fiber structure having at least first and second portions that are adjacent in the warp direction, the first portion presenting, in a direction perpendicular to the warp and weft directions, a thickness that is greater than the thickness of the second portion, wherein the first portion has at its core at least one fiber fabric obtained by three-dimensional weaving of warp yarns and weft yarns in the form of a Mock Leno weave grid, the at least one fabric being present between two skins present at the surface of the first portion and being linked to the skins by warp yarns belonging to the skins that are locally deflected into the fabric.
    Type: Application
    Filed: November 9, 2018
    Publication date: December 3, 2020
    Inventors: Marie LEFEBVRE, François CHARLEUX, Dominique COUPE, Brock GILBERTSON, Julie-Anne BOUCHET
  • Publication number: 20200370212
    Abstract: Disclosed is a cruciform-shaped reinforcing structure with at least two arms of intersecting C-Beams having continuous warp fiber reinforcement across the length of each arm.
    Type: Application
    Filed: May 20, 2020
    Publication date: November 26, 2020
    Inventor: Brock Gilbertson
  • Patent number: 10023981
    Abstract: A three-dimensional (3D) woven preform with channels in the through thickness direction developed for applications such as forming light weight preforms with an increased thickness.
    Type: Grant
    Filed: October 12, 2016
    Date of Patent: July 17, 2018
    Assignee: Albany Engineered Composites, Inc.
    Inventor: Brock Gilbertson
  • Publication number: 20170101730
    Abstract: A three-dimensional (3D) woven preform with channels in the through thickness direction developed for applications such as forming light weight preforms with an increased thickness.
    Type: Application
    Filed: October 12, 2016
    Publication date: April 13, 2017
    Inventor: Brock Gilbertson
  • Patent number: 9604389
    Abstract: A woven preform for a reinforced composite material, which may be woven flat and folded into shape. The preform has off-axis reinforcement with one or more legs and/or base extending in an off axis or bias (non 0/90 degree) orientation with respect to the warp/weft fibers. One or more legs extend from a base, the base and legs each having at least two layers of warp fibers. The legs may be parallel or angled to each other. The outer ends of the base and/or the legs may have tapers formed from terminating layers of warp fibers in a stepped or angled pattern.
    Type: Grant
    Filed: February 17, 2012
    Date of Patent: March 28, 2017
    Assignee: Albany Engineered Composites, Inc.
    Inventors: Brock Gilbertson, Jonathan Goering
  • Patent number: 9597841
    Abstract: A fiber structure for reinforcing a composite material part, the structure being woven as a single piece by multilayer weaving between a first plurality of layers of yarns extending in a first direction and a second plurality of layers of yarns extending in a second direction. The second plurality of layers of yarns includes at least one layer of variable-weight yarns, each variable-weight yarn including a separable assembly of individual yarns, each having a determined weight. The fiber structure includes at least one portion of reduced thickness in which the variable-weight yarn presents a weight that is less than the weight that it presents prior to the reduced thickness portion.
    Type: Grant
    Filed: December 10, 2012
    Date of Patent: March 21, 2017
    Assignee: SNECMA
    Inventors: Bruno Jacques Gerard Dambrine, Dominique Coupe, Jonathan Goering, Brock Gilbertson, Jean-Noel Mahieu
  • Publication number: 20140369847
    Abstract: A fiber structure for reinforcing a composite material part, the structure being woven as a single piece by multilayer weaving between a first plurality of layers of yarns extending in a first direction and a second plurality of layers of yarns extending in a second direction. The second plurality of layers of yarns includes at least one layer of variable-weight yarns, each variable-weight yarn including a separable assembly of individual yarns, each having a determined weight. The fiber structure includes at least one portion of reduced thickness in which the variable-weight yarn presents a weight that is less than the weight that it presents prior to the reduced thickness portion.
    Type: Application
    Filed: December 10, 2012
    Publication date: December 18, 2014
    Applicant: SNECMA
    Inventors: Bruno Jacques Gerard Dambrine, Dominique Coupe, Jonathan Goering, Brock Gilbertson, Jean-Noel Mahieu
  • Publication number: 20130216770
    Abstract: A woven preform for a reinforced composite material, which may be woven flat and folded into shape. The preform has off-axis reinforcement with one or more legs and/or base extending in an off axis or bias (non 0/90 degree) orientation with respect to the warp/weft fibers. One or more legs extend from a base, the base and legs each having at least two layers of warp fibers. The legs may be parallel or angled to each other. The outer ends of the base and/or the legs may have tapers formed from terminating layers of warp fibers in a stepped or angled pattern.
    Type: Application
    Filed: February 17, 2012
    Publication date: August 22, 2013
    Applicant: Albany Engineered Composites Inc.
    Inventors: Brock GILBERTSON, Jonathan GOERING
  • Patent number: 8127802
    Abstract: A woven preform for a reinforced composite material, which may be woven flat and folded into shape. The preform has a three-dimensional weave architecture with fill fibers woven to provide layer-to-layer interlocking of layers of warp fiber as well as interlocking of fibers within each layer. At least two legs extend from a base, the base and legs each having at least two layers of warp fibers. The legs may be parallel or angled to each other, or may have a variable width clevis in between. The outer ends of the base and/or the legs preferably have tapers formed from terminating layers of warp fibers in a stepped pattern.
    Type: Grant
    Filed: October 29, 2008
    Date of Patent: March 6, 2012
    Assignee: Albany Engineered Composites, Inc.
    Inventors: Kenneth Ouellette, Jonathan Goering, Brock Gilbertson
  • Publication number: 20100105268
    Abstract: A woven preform for a reinforced composite material, which may be woven flat and folded into shape. The preform has a three-dimensional weave architecture with fill fibers woven to provide layer-to-layer interlocking of layers of warp fiber as well as interlocking of fibers within each layer. At least two legs extend from a base, the base and legs each having at least two layers of warp fibers. The legs may be parallel or angled to each other, or may have a variable width clevis in between. The outer ends of the base and/or the legs preferably have tapers formed from terminating layers of warp fibers in a stepped pattern.
    Type: Application
    Filed: October 29, 2008
    Publication date: April 29, 2010
    Inventors: Kenneth Ouellette, Jonathan Goering, Brock Gilbertson