Abstract: The claimed invention teaches direct contact steam injection heater capable of handling steam pressure in excess of 300 psi. Specifically, the invention provides: a fixed upper seal assembly situated between the diffuser base and the diffuser which is designed to prevent the flow of steam around the regulating member into the diffuser.

Abstract: An improved configuration for an in-line direct contact diffuser-type steam injection heater provides for a diffuser whereby steam flow is controlled using an angled sonic diffuser and plug arrangement. The steam flow is controlled by means of a steam plug which selectively exposes holes through which the steam passes. In the preferred embodiment, the configuration provides for a diffuser that had been angled approximately 30° from vertical to facilitate better mixing of the steam with the fluid. The precise angle may be altered depending on the fluid characteristics. A more durable end seal is also used. The end seal is a piston ring which prevents problems associated with the use of elastomeric rings of existing art. A more uniform diameter plug with linear travel is also an improvement over the prior art.

Abstract: An improved configuration for an in-line direct contact diffuser-type steam injection heater provides for a diffuser whereby steam flow is controlled using an angled sonic diffuser and plug arrangement. The steam flow is controlled by means of a steam plug which selectively exposes holes through which the steam passes. In the preferred embodiment, the configuration provides for a diffuser that had been angled approximately 30° from vertical to facilitate better mixing of the steam with the fluid. The precise angle may be altered depending on the fluid characteristics. A more durable end seal is also used. The end seal is a piston ring which prevents problems associated with the use of elastomeric rings of existing art. A more uniform diameter plug with linear travel is also an improvement over the prior art.

Abstract: A direct contact steam injection heater that includes a steam diffuser having a plurality of steam diffusion holes that are selectively exposed by a regulating member to control the amount of steam used to heat a liquid. The regulating member is movable within the steam diffuser and includes a seating member to prevent the flow of steam from the diffuser when the regulating member is in a completely closed, seated position. A pair of sealing members surround the discharge region of the steam diffuser when the regulating member is in the closed position. The diameter of the steam diffusion holes and the distance between the steam diffuser and the inner wall of the heater body is selected to maintain a desired ratio to reduce bubbles that cause noise and vibration within the direct contact steam injection heater.

Abstract: A direct contact steam injection heater that includes a steam diffuser having a plurality of steam diffusion holes that are selectively exposed by a regulating member to control the amount of steam used to heat a liquid. The regulating member is movable within the steam diffuser and includes a seating member to prevent the flow of steam from the diffuser when the regulating member is in a completely closed, seated position. A pair of sealing members surround the discharge region of the steam diffuser when the regulating member is in the closed position. The diameter of the steam diffusion holes and the distance between the steam diffuser and the inner wall of the heater body is selected to maintain a desired ratio to reduce bubbles that cause noise and vibration within the direct contact steam injection heater.

Abstract: A direct contact steam injection heater is placed directly in line with a flow of stock through a pipe. The steam injection heater includes a Mach diffuser having a plurality of steam diffusion holes and an adjustable steam-plug cover that is positioned within a stationary diffuser tube to modulate the amount of steam added to the flowing stock by exposing a desired number of steam diffusion holes. The steam tube assembly includes an O-ring that forms a seal along the inner wall of the diffuser tube to prevent the flow of stock into the steam tube assembly when steam pressure is not present. Select areas of the steam injection heater, including the deflection plate, diffuser tube and heater body inner wall are coated with a wear coating such as tungsten carbide. Further, a pair of pressure ports are formed in the steam-plug cover to equalize the pressure between the open interior of the steam-plug cover to further facilitate rotation of the steam-plug cover.

Abstract: A direct contact steam injection heater is placed directly in line with a flow of stock through a pipe. The steam injection heater includes a Mach diffuser having a plurality of steam diffusion holes and an adjustable steam-plug cover that is positioned within a stationary diffuser tube to modulate the amount of steam added to the flowing stock by exposing a desired number of steam diffusion holes. The steam tube assembly includes an O-ring that forms a seal along the inner wall of the diffuser tube to prevent the flow of stock into the steam tube assembly when steam pressure is not present. Select areas of the steam injection heater, including the deflection plate, diffuser tube and heater body inner wall are coated with a wear coating such as tungsten carbide. Further, a pair of pressure ports are formed in the steam-plug cover to equalize the pressure between the open interior of the steam-plug cover to further facilitate rotation of the steam-plug cover.

Abstract: A direct contact steam injection heater body is placed directly in line and allows axial flow of stock (i.e. liquid or slurry) through a pipe. The steam injection heater includes a Mach diffuser having a plurality of steam diffusion holes. The Mach diffuser is mounted transverse to the axial flow of stock through the pipe and the heater body. High velocity steam is injected from the plurality of steam diffusion holes into the stock flowing through the heater body. An adjustably positionable cover in the Mach diffuser modulates the amount of steam added to the flowing stock by exposing a desired number of steam diffusion holes. Modulation is accomplished at constant steam pressure by an actuator that rotates the cover. The arrangement is able to efficiently heat large flows of viscous stock, such as slurries having suspended materials that tend to flocculate. The upstream surface area of the Mach diffuser is preferably free of steam diffusion holes to eliminate unnecessary plugging.

Abstract: A direct contact steam injection heater includes a Mach diffuser having a plurality of steam diffusion holes in lieu of a coaxial steam nozzle. High velocity steam (i.e. choked flow) flows radially through the plurality of steam diffusion holes into a high velocity axial flow of liquid through a combining tube within the heater. An adjustably positionable cover over the steam diffusion holes in the Mach diffuser modulates the amount of steam added to the liquid by exposing the proper number of steam diffusion holes. This modulation is done at constant steam pressure without the use of an external steam control device. The arrangement facilitates thorough mixing of steam and liquid within the combining region. It also discourages the generation of relatively large steam bubbles within the mixture, even when heating liquids that promote the generation of relatively large steam bubbles such as liquids without a significant number or nucleation points or without sufficient surface tension.

Abstract: A method of disassembling fiber drums having a fiber sidewall, a fiber bottom and an upper and lower metal chime includes the use of a portable fiber drum chime remover. The fiber drum is placed on the lower metal chime and the portable fiber drum chime remover is used to remove the upper metal chime by engaging a rotatable drive wheel against an outer surface of the upper chime and a rotatable cutting head against the inner surface of the fiber sidewall opposite the drive wheel. The portable fiber drum chime remover is then driven around the upper chime to cut the upper edge of the fiber sidewall. The fiber drum is then placed on the cut upper edge of the sidewall and the portable fiber drum chime remover is used in the same manner to cut the lower edge of the fiber sidewall slightly above the fiber bottom. The lower metal chime is then snipped to relieve tension and allow the fiber bottom and lower metal chime to be easily removed from the drum.

Abstract: A direct contact steam injection heater allows shear to be adjusted without taking the process off-line to relieve pressure within the heater. A stud is mounted to an adjustable combining tube within the heater. The stud extends through an opening in the heater body into a sealed housing. An adjusting mechanism exerts force on the combining tube stud within the sealed housing to move the combining tube longitudinally within the body to adjust the shear within the heater. The position of the combining tube is indicated by an analog revolution counter. The adjusting mechanism can be driven manually or by a motor. The motorized embodiment of the invention can be used with feedback control to automatically optimize shear.

Abstract: Portable metal drum openers allow the use of a cutting head with a relatively small diameter so that most metal drum covers can be removed without having to beat down or remove bungs in the cover. The cutting head is spring mounted so that the small diameter cutting head will not slip or stall when encountering a kink in the chime. The cutting head is tilted downward in the direction of cutting so that the cutting head would tend to move downward along the chime when making the cut, however, the cutting head is physically restrained from moving downward past a selected chime cutting height. The selected chime cutting height is preferably adjusted by adjusting the position of a shaft collar along threads on a cutting shaft that projects perpendicularly from the cutting head. It is preferred that the drum opener be driven either manually, or by an electric DC motor.

Abstract: A fiber drum chime removing system for disassembling fiber or paperboard drums having metal chimes has a stationary cutting assembly and a movable cutting assembly. The stationary cutting assembly cuts the upper edge of the fiber sidewall of the drum to remove the upper drum chime from the drum. Contemporaneously, the movable cutting assembly cuts the lower edge of the fiber sidewall of the drum. A chime cutter mounted to the movable cutting assembly then cuts the lower drum chime to remove from the drum. Air cylinders automatically engage the stationary and movable cutting assemblies, and electric DC motors automatically drive the cutting assemblies. The chime cutter is automatically actuated by an air cylinder. The position of the movable cutting assembly is also adjusted automatically with an air cylinder so that the movable cutting assembly can be located in the proper position for cutting engagement.

Abstract: A portable fiber drum chime remover allows the disassembly of fiber or paperboard drums on location. The height of the cutting head is adjustable so that the portable chime remover can remove both the upper metal chime and the lower metal chime during the fiber drum disassembling process. The cutting head height can be selected among predetermined settings using a grooved cutter shaft and a spring-loaded stop, or can be self-setting using the fiber drum geometry as a guide. The fiber drum chime remover preferably has a restraint element to prevent the cutting head from coming in direct contact with the drive wheel when the cutting head is engaged to cut the fiber sidewall of the drum.

Abstract: A direct contact steam injection heater with a coaxial steam nozzle has a converging/diverging combining tube. The converging/diverging combining tube eliminates the need for an adjustable combining tube sleeve to accommodate various flow rates of a liquid or slurry entering into the heater. The heater is especially well suited for sanitary applications because, without the combining tube sleeve, the heater can be made so that surfaces in contact with the liquid or slurry do not have pockets or folds in which liquid or particulates can accumulate. Contact surfaces in the heater are substantially self-cleaning because of turbulent mixing action, and the heater can be quickly disassembled and reassembled for manual cleaning.