Abstract: To rehabilitate an internally corroded underground pipeline, excavations are made at its opposite ends to which launching and receiving pipe structures are then secured. Various pig member sets, with appropriate treatment fluids carried thereby, are air-driven through the entire length of the pipeline to successively acid clean, etch, and neutralize its interior surface. The interior pipeline surface is then thoroughly dried by flowing dehydrated air through the pipeline. Specially designed leading and trailing extruder pigs, with 100% solid, high viscosity, solvent-free epoxy coating material therebetween, are then air-driven through the pipeline to extrude a first protective coating layer onto its interior surface. The first layer is then dried with dehydrated air.