Patents by Inventor Bruce A. Wardlow

Bruce A. Wardlow has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 9902103
    Abstract: A carrier assembly for injection molding a parison with internal threads. The carrier assembly may be used with an injection stretch blow molding machine that includes a core rod. The carrier assembly comprises a carrier insert surrounding a portion of the core rod. The carrier insert includes a thread-forming portion presenting an interior radial surface and an exterior radial surface. The interior radial surface is configured to be positioned adjacent to the core rod, and the exterior radial surface includes a threaded protrusion configured to extend away from the core rod. The carrier assembly also includes a pinion insert surrounding at least a portion of the threaded protrusion of the thread-forming portion of the carrier insert. The pinion insert is spaced apart from the thread-forming portion of the carrier insert so as to present a thread-forming cavity between the pinion insert and the carrier insert.
    Type: Grant
    Filed: June 30, 2015
    Date of Patent: February 27, 2018
    Assignee: R&D Tool & Engineering Co.
    Inventors: Brian Lefebure, Bruce Wardlow
  • Patent number: 9481110
    Abstract: An injection blow molding (IBM) system and method for forming a plurality of parisons and molded articles. The IBM system includes at least one upper body mold half and one lower body mold half, with the upper and lower body mold halves cooperatively presenting a body cavity and being configured to define an exterior shape of a body of the parison. The tooling additionally comprises at least one upper neck mold half and one lower neck mold half, with the upper and lower neck mold halves cooperatively presenting a neck cavity and being configured to define an exterior shape of a neck of the parison. The tooling further comprises an upper thermal barrier plate positioned between the upper body mold half and the upper neck mold half and a lower thermal barrier plate positioned between the upper body mold half and the upper neck mold half.
    Type: Grant
    Filed: September 17, 2014
    Date of Patent: November 1, 2016
    Assignee: R&D Tool & Engineering Co.
    Inventors: Bruce Wardlow, Jincheng Chen
  • Patent number: 9352492
    Abstract: An injection blow molding (IBM) system and method for forming a plurality of parisons and molded articles. The IBM system includes an injection station having upper and lower die sets and a plurality of upper and lower mold half blocks each attached to a respective die set. Each of the upper mold half blocks has a corresponding lower mold half block with which it cooperatively defines one or more cavities for forming the exterior shape of the body of one or more of the parisons. The individual, independent attachment of the mold half blocks to the die sets allows easy individual replacement of faulty or worn mold blocks. Further, such an independent attachment configuration also permits the mold half blocks of each die set to be spaced from one another, so as to reduce thermal expansion problems and ease dimensional tolerances required for the width of the mold half blocks.
    Type: Grant
    Filed: August 7, 2015
    Date of Patent: May 31, 2016
    Assignee: R&D Tool & Engineering Co.
    Inventors: Randal L. Fields, Bruce A. Wardlow, David A. Brunson, Brian R. Lefebure, James R. Baldwin
  • Patent number: 9303910
    Abstract: An apparatus for forming a frozen liquid product into a predetermined shape, such as a spherical or ball-shape, includes a body (or “housing”) comprising first and second sections relatively disposable into an open or closed orientation, through connection by an attachment assembly. A securing structure is associated with the attachment assembly and operative to maintain the first and second sections in the closed orientation concurrently to the securing structure being disposed in fluid sealing disposition to a hollow interior of the body. A single use connector removably connects the securing structure into the fluid sealing relation as it maintains the first and second sections in the closed orientation.
    Type: Grant
    Filed: May 6, 2013
    Date of Patent: April 5, 2016
    Inventors: Nestor Villalobos, Paul E. Skelton, Justin D. Eakes, Bruce A. Wardlow, James Costa, Louis Imbrogno
  • Publication number: 20160075054
    Abstract: An injection blow molding (IBM) system and method for forming a plurality of parisons and molded articles. The IBM system includes at least one upper body mold half and one lower body mold half, with the upper and lower body mold halves cooperatively presenting a body cavity and being configured to define an exterior shape of a body of the parison. The tooling additionally comprises at least one upper neck mold half and one lower neck mold half, with the upper and lower neck mold halves cooperatively presenting a neck cavity and being configured to define an exterior shape of a neck of the parison. The tooling further comprises an upper thermal barrier plate positioned between the upper body mold half and the upper neck mold half and a lower thermal barrier plate positioned between the upper body mold half and the upper neck mold half.
    Type: Application
    Filed: September 17, 2014
    Publication date: March 17, 2016
    Inventors: Bruce Wardlow, Jincheng Chen
  • Publication number: 20160001486
    Abstract: A carrier assembly for injection molding a parison with internal threads. The carrier assembly may be used with an injection stretch blow molding machine that includes a core rod. The carrier assembly comprises a carrier insert surrounding a portion of the core rod. The carrier insert includes a thread-forming portion presenting an interior radial surface and an exterior radial surface. The interior radial surface is configured to be positioned adjacent to the core rod, and the exterior radial surface includes a threaded protrusion configured to extend away from the core rod. The carrier assembly also includes a pinion insert surrounding at least a portion of the threaded protrusion of the thread-forming portion of the carrier insert. The pinion insert is spaced apart from the thread-forming portion of the carrier insert so as to present a thread-forming cavity between the pinion insert and the carrier insert.
    Type: Application
    Filed: June 30, 2015
    Publication date: January 7, 2016
    Inventors: Brian Lefebure, Bruce Wardlow
  • Publication number: 20150343670
    Abstract: An injection blow molding (IBM) system and method for forming a plurality of parisons and molded articles. The IBM system includes an injection station having upper and lower die sets and a plurality of upper and lower mold half blocks each attached to a respective die set. Each of the upper mold half blocks has a corresponding lower mold half block with which it cooperatively defines one or more cavities for forming the exterior shape of the body of one or more of the parisons. The individual, independent attachment of the mold half blocks to the die sets allows easy individual replacement of faulty or worn mold blocks. Further, such an independent attachment configuration also permits the mold half blocks of each die set to be spaced from one another, so as to reduce thermal expansion problems and ease dimensional tolerances required for the width of the mold half blocks.
    Type: Application
    Filed: August 7, 2015
    Publication date: December 3, 2015
    Inventors: Randal L. Fields, Bruce A. Wardlow, David A. Brunson, Brian R. Lefebure, James R. Baldwin
  • Patent number: 9132581
    Abstract: An injection blow molding (IBM) system and method for forming a plurality of parisons and molded articles. The IBM system includes an injection station having upper and lower die sets and a plurality of upper and lower mold half blocks each attached to a respective die set. Each of the upper mold half blocks has a corresponding lower mold half block with which it cooperatively defines one or more cavities for forming the exterior shape of the body of one or more of the parisons. The individual, independent attachment of the mold half blocks to the die sets allows easy individual replacement of faulty or worn mold blocks. Further, such an independent attachment configuration also permits the mold half blocks of each die set to be spaced from one another, so as to reduce thermal expansion problems and ease dimensional tolerances required for the width of the mold half blocks.
    Type: Grant
    Filed: October 18, 2013
    Date of Patent: September 15, 2015
    Assignee: R&D Tools & Engineering Co.
    Inventors: Randal L. Fields, Bruce A. Wardlow, David A. Brunson, Brian R. Lefebure, James R. Baldwin
  • Patent number: 8877117
    Abstract: An injection blow molding (IBM) system and method for consistently maintaining the surface temperature of the parison molds within a desired range. Implementation of this system/method can result in more consistent production of higher quality parisons and molded articles. Additionally, this system/method reduces the discretion required by the IBM operator and shifts the burden of consistently making high-quality parisons and molded articles onto the designer of the IBM tooling.
    Type: Grant
    Filed: November 22, 2010
    Date of Patent: November 4, 2014
    Assignee: R&D Tool & Engineering Co.
    Inventors: Randal L. Fields, Bruce A. Wardlow, David A. Brunson
  • Publication number: 20140238068
    Abstract: An apparatus for forming a frozen liquid product into a predetermined shape, such as a spherical or ball-shape, includes a body (or “housing”) comprising first and second sections relatively disposable into an open or closed orientation, through connection by an attachment assembly. A securing structure is associated with the attachment assembly and operative to maintain the first and second sections in the closed orientation concurrently to the securing structure being disposed in fluid sealing disposition to a hollow interior of the body. A single use connector removably connects the securing structure into the fluid sealing relation as it maintains the first and second sections in the closed orientation.
    Type: Application
    Filed: May 6, 2013
    Publication date: August 28, 2014
    Inventors: Nestor Villalobos, Paul E. Skelton, Justin D. Eakes, Bruce A. Wardlow, James Costa, Louis Imbrogno
  • Publication number: 20140042673
    Abstract: An injection blow molding (IBM) system and method for forming a plurality of parisons and molded articles. The IBM system includes an injection station having upper and lower die sets and a plurality of upper and lower mold half blocks each attached to a respective die set. Each of the upper mold half blocks has a corresponding lower mold half block with which it cooperatively defines one or more cavities for forming the exterior shape of the body of one or more of the parisons. The individual, independent attachment of the mold half blocks to the die sets allows easy individual replacement of faulty or worn mold blocks. Further, such an independent attachment configuration also permits the mold half blocks of each die set to be spaced from one another, so as to reduce thermal expansion problems and ease dimensional tolerances required for the width of the mold half blocks.
    Type: Application
    Filed: October 18, 2013
    Publication date: February 13, 2014
    Applicant: R&D Tool & Engineering Co.
    Inventors: Randal L. Fields, Bruce A. Wardlow, David A. Brunson, Brian R. Lefebure, James R. Baldwin
  • Publication number: 20130327766
    Abstract: A multi-container system having an outer container and an inner container. The outer container may at least partly define a hole extending entirely though the outer container, with the outer container at least partly surrounds the hole. The inner container may fit into and be received by the hole. The multi-container system may be shiftable between an assembled configuration, where the inner container is received and held within the hole, and a disassembled configuration, where the inner and outer containers are decoupled and separated from one another.
    Type: Application
    Filed: June 11, 2013
    Publication date: December 12, 2013
    Inventors: Paul E. Skelton, Bruce A. Wardlow
  • Patent number: 8562334
    Abstract: An injection blow molding (IBM) system and method for forming a plurality of parisons and molded articles. The IBM system includes an injection station having two die sets, two body mold halves, and two neck mold halves. Each of the neck mold halves is attached directly to one of the die sets. The neck mold halves are configured to cooperatively form the exterior shape of the necks of one or more parisons. This type of neck mold attachment configuration can allow for better temperature control of the neck portion of the parison being molded therein. Further, such a neck mold configuration can reduce the cost of fabricating, installing, and/or replacing the neck molds.
    Type: Grant
    Filed: November 22, 2010
    Date of Patent: October 22, 2013
    Assignee: R&D Tool & Engineering Co.
    Inventors: Randal L. Fields, Bruce A. Wardlow, David A. Brunson
  • Patent number: 8523556
    Abstract: An injection blow molding (IBM) system and method for forming a plurality of parisons and molded articles. The IBM system includes an injection station having two die sets and a plurality of first and second body mold halves each attached to a respective die set. Each of the first body mold halves has a corresponding second body mold half with which it cooperatively defines a cavity for forming the exterior shape of the body of one of the parisons. The individual, independent attachment of the body mold halves to the die sets allows easy individual replacement of faulty or worn molds. Further, such an attachment configuration also permits the body mold halves connected to a common die set to be spaced from one another, so as to reduce thermal expansion problems and ease dimensional tolerances required for the width of the body mold halves.
    Type: Grant
    Filed: November 22, 2010
    Date of Patent: September 3, 2013
    Assignee: R&D Tool & Engineering Co.
    Inventors: Randal L. Fields, Bruce A. Wardlow, David A. Brunson
  • Patent number: 8512028
    Abstract: An injection blow molding (IBM) system and method for forming a plurality of parisons and molded articles. The IBM system includes an injection station having two die sets and two mold half assemblies. Each of the mold assemblies is attached to one of the die sets. The mold half assemblies are configured to cooperatively form the exterior shape of the necks of a plurality of parisons. Heat transfer channels formed in both the die sets and the mold half assemblies are fluidly connected with each other, such that a heat transfer fluid can be routed to the mold half assemblies via the die sets.
    Type: Grant
    Filed: November 22, 2010
    Date of Patent: August 20, 2013
    Assignee: R&D Tool & Engineering Co.
    Inventors: Randal L. Fields, Bruce A. Wardlow, David A. Brunson
  • Patent number: 8512625
    Abstract: An injection blow molding (IBM) system and method for controlling the surface temperature of the parison molds by passing heat transfer fluid through a plurality of fluidly-coupled heat transfer channels. The heat transfer channels can be formed primarily in die sets to which the parison molds are attached. The placement and distribution of the heat transfer channels relative to the parison-forming surfaces helps control the temperatures of the bodies and necks of the parisons being formed, instead of relying on various adjustments by an IBM operator. This system/method reduces the discretion required by the IBM operator and shifts the burden of consistently making high-quality parisons and molded articles onto the designer of the IBM tooling.
    Type: Grant
    Filed: November 22, 2010
    Date of Patent: August 20, 2013
    Assignee: R&D Tool & Engineering Co.
    Inventors: Randal L. Fields, Bruce A. Wardlow, David A. Brunson
  • Publication number: 20120126464
    Abstract: An injection blow molding (IBM) system and method for forming a plurality of parisons and molded articles. The IBM system includes an injection station having two die sets, two body mold halves, and two neck mold halves. Each of the neck mold halves is attached directly to one of the die sets. The neck mold halves are configured to cooperatively form the exterior shape of the necks of one or more parisons. This type of neck mold attachment configuration can allow for better temperature control of the neck portion of the parison being molded therein. Further, such a neck mold configuration can reduce the cost of fabricating, installing, and/or replacing the neck molds.
    Type: Application
    Filed: November 22, 2010
    Publication date: May 24, 2012
    Applicant: R&D TOOL & ENGINEERING CO.
    Inventors: Randal L. Fields, Bruce A. Wardlow, David A. Brunson
  • Publication number: 20120126465
    Abstract: An injection blow molding (IBM) system and method for forming a plurality of parisons and molded articles. The IBM system includes an injection station having two die sets and two mold half assemblies. Each of the mold assemblies is attached to one of the die sets. The mold half assemblies are configured to cooperatively form the exterior shape of the necks of a plurality of parisons. Heat transfer channels formed in both the die sets and the mold half assemblies are fluidly connected with each other, such that a heat transfer fluid can be routed to the mold half assemblies via the die sets.
    Type: Application
    Filed: November 22, 2010
    Publication date: May 24, 2012
    Applicant: R&D TOOL & ENGINEERING CO.
    Inventors: Randal L. Fields, Bruce A. Wardlow, David A. Brunson
  • Publication number: 20120126463
    Abstract: An injection blow molding (IBM) system and method for forming a plurality of parisons and molded articles. The IBM system includes an injection station having two die sets and a plurality of first and second body mold halves each attached to a respective die set. Each of the first body mold halves has a corresponding second body mold half with which it cooperatively defines a cavity for forming the exterior shape of the body of one of the parisons. The individual, independent attachment of the body mold halves to the die sets allows easy individual replacement of faulty or worn molds. Further, such an attachment configuration also permits the body mold halves connected to a common die set to be spaced from one another, so as to reduce thermal expansion problems and ease dimensional tolerances required for the width of the body mold halves.
    Type: Application
    Filed: November 22, 2010
    Publication date: May 24, 2012
    Applicant: R&D TOOL & ENGINEERING CO.
    Inventors: Randal L. Fields, Bruce A. Wardlow, David A. Brunson
  • Publication number: 20120126462
    Abstract: An injection blow molding (IBM) system and method for consistently maintaining the surface temperature of the parison molds within a desired range. Implementation of this system/method can result in more consistent production of higher quality parisons and molded articles. Additionally, this system/method reduces the discretion required by the IBM operator and shifts the burden of consistently making high-quality parisons and molded articles onto the designer of the IBM tooling.
    Type: Application
    Filed: November 22, 2010
    Publication date: May 24, 2012
    Applicant: R&D TOOL & ENGINEERING CO.
    Inventors: Randal L. Fields, Bruce A. Wardlow, David A. Brunson