Abstract: Multistage gas turbine engine (GTE) compressors having optimized stall enhancement feature (SEF) configurations are provided, as are methods for the production thereof. The multistage GTE compressor includes a series of axial compressor stages each containing a rotor mounted to a shaft of a gas turbine engine. In one embodiment, the method includes the steps or processes of selecting a plurality of engine speeds distributed across an operational speed range of the gas turbine engine, identifying one or more stall limiting rotors at each of the selected engine speeds, establishing an SEF configuration in which SEFs are integrated into the multistage GTE compressor at selected locations corresponding to the stall limiting rotors, and producing the multistage GTE compressor in accordance with the optimized SEF configuration.

Abstract: Variable stator vane assemblies and stator vanes thereof having a local swept leading edge are provided. The variable stator vane comprises an airfoil disposed between spaced apart inner and outer buttons centered about a rotational axis. The inner and outer buttons each have a button forward edge portion. The airfoil includes leading and trailing edges, pressure and suction sides, and a root and a tip. The leading edge includes a local forward sweep at the root, a local aft sweep at the tip, or both, thereby forming a locally swept leading edge thereat. The button forward edge portion of one or both of the inner and outer buttons is substantially coextensive with the locally swept leading edge. Methods are also provided for minimizing endwall leakage in the variable stator vane assembly using the same.

Abstract: Methods are provided for improving performance of a gas turbine engine comprising a component having a rotor mounted in a rotor casing and having rotor blades. A tip sweep is applied to a leading edge of one or more rotor blades each having a pressure sidewall and a circumferentially opposing suction sidewall extending in a radial direction between a root and a tip and in an axial direction between the leading edge and a trailing edge. One or more blade geometric design parameters are adjusted. A rotor casing treatment is applied to the rotor casing over at least one of the one or more rotor blades. The applying and adjusting steps are performed during design of the rotor and cause a measured stall margin to substantially match a required stall margin with an increase in efficiency of the component.