Abstract: Devices, systems, and methods of detecting and providing an alert regarding the presence of liquid contamination in a pneumatic supply line and/or in a pneumatic instrument are described. A liquid detection device configured to be coupled to the pneumatic supply includes an electronic liquid sensor configured to detect the presence of liquid in the pneumatic supply and a wireless communicator configured to transmit data from the electronic liquid sensor to a wireless communication node. The liquid detection device may be installed at different locations along a pneumatic supply in a plant. The plant network can forward the transmitted message from the communication node onto a plant computer, where and alert or other message may be provided to an operator or other computer system when water or other liquid is detected.

Abstract: Devices, systems, and methods of detecting and providing an alert regarding the presence of liquid contamination in a pneumatic supply line and/or in a pneumatic instrument are described. A liquid detection device configured to be coupled to the pneumatic supply includes an electronic liquid sensor configured to detect the presence of liquid in the pneumatic supply and a wireless communicator configured to transmit data from the electronic liquid sensor to a wireless communication node. The liquid detection device may be installed at different locations along a pneumatic supply in a plant. The plant network can forward the transmitted message from the communication node onto a plant computer, where and alert or other message may be provided to an operator or other computer system when water or other liquid is detected.

Abstract: Methods and apparatus to provide a role-based user interface are disclosed herein. An example system disclosed includes a display device to depict a user interface. The example system also includes a processor. The example processor is to receive object information for an object in a process control system during a session, determine a user role based on the session, determine whether the object information is qualifying information based on the user role, and display the object information via the user interface when the object information is qualifying information.

Abstract: A portable communicator for operating a field device. The portable communicator is configured to communicate with the field device to configure and/or analyze performance of a field device in an efficient manner. In some embodiments, the portable communicator includes an intuitive user interface that allows the user to perform a relatively limited set of preconfigured procedures on a field device. The portable communicator may communicate with the field device via a wire and/or wirelessly. In one embodiment, the portable communicator is a Bluetooth-enabled smartphone, a PDA, a pocket PC, or any Bluetooth-enabled generic mobile communication device. The portable communicator may communicate with the field device via a wireless communication unit (e.g., Bluetooth modem) coupled to the field device. In a process plant environment, in which the field device is coupled to a controller, the portable communicator may communicate with the field device without communicating with the controller.

Abstract: The present invention comprises methods for testing the valve seating integrity of a valve. The valve components that determine valve seating integrity are typically a valve seat and a valve closing element that engages the valve seat to close the valve. Examples of the test method described herein respectively test valve seating integrity during opening of the valve and during closing of the valve, and do so in all instances without interrupting the operation of a process control system that includes the valve, without isolating the valve, and without relying on user analysis.

Abstract: A portable communicator for operating a field device. The portable communicator is configured to communicate with the field device to configure and/or analyze performance of a field device in an efficient manner. In some embodiments, the portable communicator includes an intuitive user interface that allows the user to perform a relatively limited set of preconfigured procedures on a field device. The portable communicator may communicate with the field device via a wire and/or wirelessly. In one embodiment, the portable communicator is a Bluetooth-enabled smartphone, a PDA, a pocket PC, or any Bluetooth-enabled generic mobile communication device. The portable communicator may communicate with the field device via a wireless communication unit (e.g., Bluetooth modem) coupled to the field device. In a process plant environment, in which the field device is coupled to a controller, the portable communicator may communicate with the field device without communicating with the controller.

Abstract: A method and an apparatus for determining fluid flow through a pressure regulator is disclosed. The pressure regulator is disposed in a fluid flow passage and has a throttling element moveable in the flow passage. A stem is attached to the throttling element. The apparatus includes a first pressure sensor for measuring pressure upstream of the throttling element, a second pressure sensor for measuring pressure downstream of the throttling element, and a travel sensor for detecting the position of the throttling element. A processor is provided which includes a stored algorithm for determining flow rate based on the measured pressure and travel values and for calibrating the pressure regulator using a temporary flow meter disposed downstream of the throttling element. A system and method is also provided for calibrating a temperature transmitter associated with the pressure regulator.

Abstract: A storage tank monitoring system may include a stored media sensor adapted to sense a storage tank media parameter which may responsively generate a stored media signal, a blanket gas sensor adapted to sense a storage tank blanket gas parameter which may responsively generate a blanket gas signal, and a blanket gas flow sensor adapted to sense the flow of blanket gas which may responsively generate a blanket gas flow signal. The storage tank system may further include a controller unit adapted to receive at least one of the stored media signal and the blanket gas signal, and the blanket gas flow signal, and responsively generate a blanket gas leak indicator signal. As such, a blanket gas leak indicator includes at least one of a first and a second state wherein the first state is indicative of a blanket gas leak and the second state is indicative of no blanket gas leaks.

Abstract: A method and an apparatus for determining fluid flow through a pressure regulator is disclosed. The pressure regulator is disposed in a fluid flow passage and has a throttling element moveable in the flow passage. A stem is attached to the throttling element. The apparatus includes a first pressure sensor for measuring pressure upstream of the throttling element, a second pressure sensor for measuring pressure downstream of the throttling element, and a travel sensor for detecting the position of the throttling element. A processor is provided which includes a stored algorithm for determining flow rate based on the measured pressure and travel values and for calibrating the pressure regulator using a temporary flow meter disposed downstream of the throttling element. A system and method is also provided for calibrating a temperature transmitter associated with the pressure regulator.

Abstract: A diagnostic test unit for deterministically measuring one or more parameters, such as dead band, dead time, response time, gain, or overshoot, of a process control device that is connected in a process control loop during operation of a process includes a switch controller, a signal generator, a switch, a response accumulator mechanism, and an analyzer mechanism. The switch controller monitors a process signal during operation of the process to determine whether the process signal is substantially stable. In the event that the process signal is substantially stable, the switch replaces a control signal with a diagnostic test signal generated by the signal generator. The response accumulator is in communication with the process control loop to obtain an indication of the response of the process control device to the diagnostic test signal. The analyzer unit then determines the device parameter from the test signal and the response indication.

Abstract: An emergency shutdown system for a process control system includes an emergency shutdown (ESD) valve and an associated valve actuator. An emergency shutdown (ESD) controller provides output signals to the ESD valve in the event of a failure in the process control system. A solenoid valve responds to the ESD controller to vent the actuator to a fail state. A digital valve controller (DVC) test strokes the ESD valve. An impedance booster device enables the dc powering of the solenoid valve and the DVC over a two wire line while still permitting digital communication over the same two wire line.

Abstract: A software protection method and apparatus uses a removable hardlock to prevent the unauthorized installation and/or use of a licensed software program. The removable hardlock, when supplied to a user, stores an access variable indicating the number of licenses available for the software program. During installation of the software program on a computer, the removable hardlock is inserted into an external port of the computer and the access variable is read to determine if any licenses for the software program are still available. If so, the software program is installed on the computer in a manner that allows the software program to be run on the computer when the removable hardlock is removed from the external port of the computer. The access variable on the removable hardlock is then decremented to indicate that one of the previously available licenses has now been used.

Abstract: An apparatus for nonobtrusively determining one or more parameters, such as dead band, dead time, or response time of a process control device that is connected on-line in a process control loop includes a measurement unit and a processing unit. The measurement unit is coupled to the process control loop to detect stochastic changes in a control signal sent to the process control device and to detect an indication of the response of the process control device to the changes in the control signal while the process control device is operating on-line. The processing unit calculates the device parameters from one or more sets of the detected changes in the control signal and the detected response indication.

Abstract: Data samples are obtained from a control device while in use to control a material process. Selected ones of these samples are stored which represent results of operating the device over portions of its characteristics, and they are selectively combined to provide an indication of the complete device characteristics. Selected such data samples are used provide information concerning selected control device parameters based on the device characteristics.

Abstract: The present invention relates to a circuit which is connected by two conductors to a control system for a variable analog DC input and that also enables bidirectional digital communication along the two conductors for diagnostic operations of an instrument. The novel circuit includes a switch circuit that has a first position that provided the ability to accept both the variable DC analog signals and the bidirectional digital communication signals by presenting a first impedance for the DC signals and a second switch position for providing a second substantially higher impedance while using the same two conductor system. The novel invention also includes an auxiliary analog input signal to the circuit which allows further control as a current feedback to a control algorithm in a microcontroller. An auxiliary process transmitter can sense pressure, temperature, flow or some other process related variable and couple it to the circuit for control of the instrument.

Abstract: A temperature compensation method for a microprocessor based electro-pneumatic converter device including an initial calibration sequence, a compensation sequence, and an operation sequence. Linearization of an electro-pneumatic positioner including the steps of adjusting the positioner feedback linkage until a predetermined reference position is attained, reading a position feedback value and determining the required feedback linearization value to achieve a linear relationship between the output/input. A calibration method and a configuration method independent of calibration for a microprocessor based electro-pneumatic converter device including an initial calibration sequence, a configuration sequence, and an operation sequence.

Abstract: The present invention relates to a circuit which is connected by two-conductors to a control system for a variable analog DC input and that also enables bidirectional digital communication along the two conductors for diagnostic operations of an instrument. The novel circuit includes a switch circuit that has a first position that provided the ability to accept both the variable DC analog signals and the bidirectional digital communication signals by presenting a first impedance for the DC signals and a second switch position for providing a second substantially higher impedance while using the same two-conductor system. The novel invention also includes an auxiliary analog input signal to the circuit which allows further control as a current feedback to a control algorithm in a microcontroller. An auxiliary process transmitter can sense pressure, temperature, flow or some other process related variable and couple it to the circuit for control of the instrument.