Abstract: The present invention is directed to an electrical wiring device that includes an actuator assembly that is responsive to the fault detection signal. The actuator assembly includes a breaker coil configured to generate an actuation force in response to being energized. A circuit interrupter includes four sets of movable contacts configured to be driven into a reset state in response to a reset stimulus, the four sets of movable contacts being configured to be driven into a tripped state in response to the actuation force. A self-test circuit is coupled to the plurality of line terminals or the at least one sensor. The self-test circuit is configured to automatically generate a test signal from time to time during a predetermined portion of an AC power line cycle. The self-test circuit is configured such that the test signal is sensed by the at least one sensor when the at least one sensor is operational, the sensor output signal being a function of the test signal.

Abstract: The present invention is directed to a protective device that includes a plurality of line terminals and a plurality of load terminals, the plurality of load terminals including a plurality of hot load terminals and a plurality of neutral load terminals. The device also includes a circuit interrupter having four sets of moveable contacts, the four sets of moveable contacts being configured to couple the plurality of line terminal to the plurality of load terminals in a reset state and to decouple the plurality of line terminals from the plurality of load terminals in a tripped state. A test circuit includes an end of life detection circuit coupled to the plurality of line terminals or the plurality of load terminals by a switch mechanism associated with the four sets of moveable contacts.

Abstract: The present invention is directed to an electrical wiring device that includes a front cover member and a back cover member substantially in parallel with the front cover member. The housing further includes an electrically isolating member disposed between the front cover member and the back cover member such that a front interior region is formed and a rear interior region is formed. A protective electrical assembly includes a sensor assembly coupled to a plurality of line terminals and a solenoid assembly coupled to an interrupting contact assembly. The sensor assembly and the solenoid assembly are substantially disposed in a first rear interior region portion. The sensor assembly includes at least one toroidal transformer having a toroidal axis and the solenoid assembly including a solenoid coil having a solenoid coil axis. The toroidal axis and the solenoid coil axis are substantially parallel to one another.

Abstract: The present invention is directed to a protective device that includes a detection circuit, a fault detection circuit, and a circuit interrupter assembly contacts configured to be driven into a tripped state in response to the trip actuation and driven into a reset state in response to a reset actuation. A reset mechanism is configured to provide the reset actuation in response to a user reset input. A test assembly includes a test circuit configured to generate a simulated electrical perturbation exceeding the predetermined level in response to a user test input and a test timing mechanism configured to drive the circuit interrupter into the tripped state and disable the reset mechanism if any one of the detection circuit, fault detection circuit, actuation assembly, or circuit interrupter assembly fail before a predetermined time elapses such that the device is permanently inoperable.

Abstract: The present invention is directed to an electrical wiring device that includes an automatic self-test assembly coupled to the plurality of line terminals or the plurality of load terminals, the detection circuit, the fault detection circuit and the circuit interrupter assembly. The automatic self-test assembly is configured to cause the detection circuit to generate a simulated sensor fault signal during a predetermined half-cycle of an AC line cycle in accordance with a predetermined periodic testing schedule, monitor the fault detection signal corresponding to the simulated sensor fault signal, and generate a test result signal based on monitoring the fault detection signal. The automatic self-test assembly also includes a noise immunized decision circuit configured to evaluate a plurality of test results to thereby provide a noise immunized end-of-life signal.

Abstract: The present invention is directed to an electrical wiring device that includes a front cover member having a front major surface and a back cover member having a back major surface substantially in parallel with the front major surface. The housing further includes an electrically isolating member disposed between the front cover member and the back cover member such that a front interior region is formed between the front cover member and the electrically isolating member and a rear interior region is formed between the back cover member and the electrically isolating member. The user accessible reset button assembly establishes a plane normal to the major front surface and subdividing the rear interior region into a first rear interior region portion and a second rear interior region portion. The interrupting contact assembly is configured to provide electrical continuity between the plurality of line terminals, the plurality of load terminals and the plurality of receptacle terminals in a reset state.

Abstract: The present invention is directed to a protective device the includes a plurality of line terminals and a plurality of load terminals. A detection circuit is coupled to the plurality of line terminals. The detection circuit is configured to generate a sensor signal in response to an electrical perturbation propagating on the plurality of line terminals and/or the plurality of load terminals. A fault detection circuit is coupled to detection circuit. The fault detection circuit is configured to generate a fault detection signal when the electrical perturbation exceeds a predetermined level. An actuation assembly is coupled to the fault detection circuit. The actuation assembly is configured to generate a trip actuation in response to the fault detection signal. A circuit interrupter assembly is coupled to the fault detection circuit.

Abstract: The present invention is directed to a wiring device that includes a front cover assembly. The front cover assembly includes a front cover having at least one plug receptacle opening disposed therein. A ground strap is coupled to the cover assembly. A device assembly includes a plurality of line terminals configured to be connected to an AC power source, a plurality of load terminals configured to be connected to a downstream load, and at least one set of receptacle load terminals in communication with the at least one receptacle opening. The device assembly also includes a fault response circuit coupled to the plurality of line terminals. A back cover is coupled to the front cover assembly to accommodate the device assembly therein. The ground strap element is disposed between the front cover assembly and the back cover. The back cover extending beyond the ground strap a distance substantially less than or equal to one inch.

Abstract: The present invention is directed to an electrical wiring device that includes an automatic self-test assembly coupled to the plurality of line terminals or the plurality of load terminals, the detection circuit, the fault detection circuit and the circuit interrupter assembly. The automatic self-test assembly is configured to cause the detection circuit to generate a simulated sensor fault signal during a predetermined half-cycle of an AC line cycle in accordance with a predetermined periodic testing schedule, monitor the fault detection signal corresponding to the simulated sensor fault signal, and generate a test result signal based on monitoring the fault detection signal. The automatic self-test assembly also includes a noise immunized decision circuit configured to evaluate a plurality of test results to thereby provide a noise immunized end-of-life signal.

Abstract: The present invention is directed to a wiring device that includes a front cover assembly. The front cover assembly includes a front cover having at least one plug receptacle opening disposed therein. A ground strap is coupled to the cover assembly. A device assembly includes a plurality of line terminals configured to be connected to an AC power source, a plurality of load terminals configured to be connected to a downstream load, and at least one set of receptacle load terminals in communication with the at least one receptacle opening. The device assembly also includes a fault response circuit coupled to the plurality of line terminals. A back cover is coupled to the front cover assembly to accommodate the device assembly therein. The ground strap element is disposed between the front cover assembly and the back cover. The back cover extending beyond the ground strap a distance substantially less than or equal to one inch.

Abstract: The present invention is directed to a protective device including a plurality of line terminals and a plurality of load terminals configured to be connected to at least one load. A test circuit is coupled to the plurality of line terminals and the plurality of load terminals. The test circuit is configured to generate a simulated fault signal to the fault detection circuit in response to a user stimulus. A fault detection circuit is coupled to the plurality of line terminals and the plurality of load terminals. The fault detection circuit is configured to detect at least one fault condition. The at least one fault condition includes the simulated fault signal. A circuit interrupter assembly is coupled to the fault detection circuit. The circuit interrupter assembly includes a set of movable contacts configured to open in response to the fault detection circuit in a tripped state. The plurality of line terminals are decoupled from the plurality of load terminals.

Abstract: The present invention is directed to a circuit and method for self-testing a protection device for use in an AC power distribution system. The device is configured to be coupled between an AC power distribution system and at least one load. The method includes the step of introducing a simulated ground neutral fault during a first predetermined half cycle half cycle of the AC power. An attempt is made to detect the introduced simulated grounded neutral fault during the first predetermined half cycle half cycle. A fault condition is signaled if the introduced simulated grounded neutral fault is not detected within a predetermined period of time.

Abstract: The present invention is directed to a protective device that includes a plurality of line terminals configured to be connected to an electrical distribution system, and a plurality of load terminals configured to be connected to at least one load. The device includes a fault detection circuit coupled to the plurality of line terminals and the plurality of load terminals. The fault detection circuit is configured to detect at least one fault condition. A power interruption circuit coupled to the fault detection circuit, the power interruption circuit including a set of movable contacts configured to decouple the plurality of line terminals from the plurality of load terminals in response to the fault detection circuit detecting the at least one fault condition. A reset mechanism is coupled to the power interruption circuit and configured to actuate the movable contacts to re-couple the plurality of line terminals to the plurality of load terminals. A lock-out mechanism is coupled to the reset mechanism.

Abstract: An arc fault circuit interrupter which protects an AC circuit subjected to a possible arcing fault includes a sensor which produces a signal that can be evaluated to see if it is associated with arc fault current. The evaluation is done by a discrimination circuit which identifies a characteristic of the sensor signal associated with cessations of the arc fault current. An accumulator counts the number of occurrences of the cessations, and if the number of cessations counted within a predetermined time interval exceeds a predetermined number, the arc fault circuit interrupter interrupts the AC circuit.

Abstract: An arc fault protection device protects a branch circuit portion of an electrical distribution system. The branch circuit is connected to a load. A first sensor detects fluctuations in load current, while a second sensor detects fluctuations in line voltage. The polarities of the fluctuations are compared, and the comparison indicates whether an arc signature, potentially indicative of an arc fault, is located in the branch circuit portion or located in a remainder of the electrical distribution system.

Abstract: The present invention is directed to an arc fault protective device that includes a sensor configured to generate a sensor signal in response to an electrical current signal propagating in an electrical distribution system. A level detection circuit is coupled to the electrical distribution system. The level detection circuit is configured to generate a first level detection signal if a magnitude of the electrical current signal is between a first predetermined threshold level and a second predetermined threshold level. The level detection circuit also is configured to generate a second level detection signal if a magnitude of the electrical current signal is greater than the second predetermined threshold level. An arc detection circuit is coupled to the sensor and the level detection circuit. The arc detection circuit is configured to compare the sensor signal to a first arc fault signature and a second arc fault signature.

Abstract: A fault detector sensor includes a current transformer, with two multi-turn windings each formed around a portion of the core, with one winding adjacent to each of the hot and neutral wires of the power line being protected. Both windings are connected in series in a way which reinforces arc fault noise generated by arc faults involving the line and neutral, but which causes signal reduction for noise signals from the line and neutral, or either, to ground. The windings and core are selected to self resonate at a frequency that excludes power line carrier frequencies but which includes arc fault frequencies. The core optionally has a third winding, forming a grounded neutral transformer, or ground fault detector. Instead of a third winding, one of the arc fault sensing windings can act as a dual function sensor.

Abstract: A circuit protection device connected between two lines of an AC power source self checks for an introduced simulated ground fault every half cycle during a period when a trip SCR cannot conduct. If the self check fails, the device is tripped on the next half cycle of different phase. Possible responses to the self check failure include lighting an indicator lamp and locking out the device reset mechanism.

Abstract: An electrical protective device that includes a reset mechanism uses a resistor body to act as a hold-off to a spring driven lockout for the reset mechanism. Upon the failure of an internal component of the protective device, the spring driven lockout mechanism is released by I2R thermal action which causes a resistor to burn in half, or in the alternative, to melt solder mounting the resistor, thereby eliminating the hold-off and locking out the reset mechanism.

Abstract: An arc fault circuit interrupter (AFCI) detects arc faults by identifying the various signature patterns of arc fault noise while rejecting arc mimicking noise from normal load phenomena.