Abstract: The apparatus and method of the present invention utilize a pair of fixed-position laser triangulation sensors, with one sensor located above the board and one directly below. Each sensor produces a measurement signal proportional to the distance between itself and the corrugated board's surface. In one embodiment, the output signal from each sensor is simultaneously processed along two different parallel paths to measure different corrugated board characteristics. A second pair of sensors may be located on the opposite edge of the board. When both board edges are measured, the left and right-edge measurements are averaged to produce a mean value for the board's full width, as well as subtracted from one another to determine the coss-machine gradient.

Abstract: The invention provides multiple steam applicators which are used to distribute steam against a web during calendering. The invention includes a primary steam applicator located adjacent a side of the web to which steam is applied. The primary steam applicator has a manifold, a primary inlet valve, and a plurality of steam valves spaced along the primary manifold. Each steam valve regulates a steam flow distributed to a cross-directional section of the web. A secondary steam applicator is located adjacent the side of the web to which steam is applied. The secondary steam applicator has a manifold, a secondary inlet valve, and a plurality of steam valves spaced along the secondary manifold, each steam valve regulating a steam flow distributed to a cross-directional section of the web. A gloss sensor measures the gloss finish of the web.

Abstract: A steam shower apparatus and method including a supply of steam which is fed through a Coanda nozzle and along a path running adjacent one surface of the apparatus which is heated to a temperature in excess of 175-180 degrees Fahrenheit. The sheet to which the steam is to be applied runs adjacent this same surface of the machine, but in a direction opposite to the direction of the flow of steam. In one embodiment, the heated surface is located relative to the sheet so that an upstream edge of the apparatus is spaced from said sheet by a greater distance than is the downstream edge of the apparatus which preferably contacts the sheet to back pressure the steam between the apparatus and sheet. The flow of steam runs the entire length of this surface heating the sheet as it flows in the opposite direction. The apparatus may be divided into several sections so that the sheet may be profiled along certain regions which are defined by these sections.

Abstract: A caliper control system for controlling the thickness and sheet quality of paper passing between calender rolls of a calender stack includes a distribution chamber which houses a supply of heat transfer fluid. A series of nozzles extends across the width of the unit in the cross machine direction, and each of these nozzles are selectively actuable. An actuating means, which may be a piston connected to a solenoid, opens and closes an opening in the wall between the distribution chamber and the nozzle for each nozzle of the unit. In a preferred embodiment, the caliper control system includes two such units. One of these units will supply hot air to the roll surface, and the roll to which the hot air is applied to an unheated roll. The second unit will supply cold air to a heated roll. Each of the nozzles is covered with a plate which includes a large number of apertures for expelling the heat-transfer fluid from the nozzle.

Abstract: Disclosed is a steam-shower apparatus and method including a supply of steam which is fed through a Coanda nozzle and along a path running adjacent one surface of the apparatus which is heated to a temperature in excess of 212 degrees Fahrenheit. The sheet to which the steam is to be applied runs adjacent this same surface of the machine, but in a direction opposite to the direction of the flow of steam. In one embodiment, the heated surface is located relative to the sheet so that an upstream edge of the apparatus is spaced from said sheet by a greater distance than is the downstream edge of the apparatus which preferably contacts the sheet to back pressure the steam between the apparatus and sheet. The flow of steam runs the entire length of this surface heating the sheet as it flows in the opposite direction. The apparatus may be divided into several sections so that the sheet may be profiled along certain regions which are defined by these sections.

Abstract: Disclosed is an apparatus and method for providing a shower of fog onto a web or a machine component in contact with a web or for applying a layer of moisture to a web. The fog, which as a temperature lower than the temperature of the surface of the web or the machine component to be cooled, is applied to the surface and is caused to evaporate by the difference in the temperatures. A supply of dry air is supplied to transport the evaporated fog from the region adjacent the surface to be cooled. Fog may be generated through the use of an air-atomizing nozzle which propels water and compressed air through a small orifice under pressure to create an atomized mist or fog. To achieve localized control of the application of fog, a plurality of air atomizing nozzles is mounted in a row extending in the cross machine direction of the apparatus. An air plenum extending parallel to the row of air atomizing nozzles is mounted on at least one side of the row.

Abstract: Disclosed is an apparatus for providing a shower of fog onto a web or a machine component in contact with a web. The fog, which has a temperature lower than the temperature of the surface of the web or the machine component to be cooled, is applied to the surface and is caused to evaporate by the difference in the temperatures. A supply of dry air is supplied to transport the evaporated fog from the region adjacent the surface to be cooled. Fog may be generated through the use of an air-atomizing nozzle which propels water and compressed air through a small orifice under pressure to create an atomized mist or fog. In one embodiment, the fog may also be supplied in controlled specified quantities locally as required to provide for a controllable fog application rate across the full apparatus width.

Abstract: Disclosed is an apparatus for providing a shower of fog onto a web or a machine component in contact with a web. The fog, which has a temperature lower than the temperature of the surface of the web or the machine component to be cooled, is applied to the surface and is caused to evaporate by the difference in the temperatures. A supply of dry air is supplied to transport the evaporated fog from the region surrounding the surface to be cooled. Fog may be generated through the use of an air-atomizing nozzle which propels water and compressed air through a small orifice under pressure to create an atomized mist or fog. The fog may also be generated through the use of an ultrasonic transducer which expels fine droplets of water from its surface by means of a high-frequency oscillating transducer motion. In one embodiment, the fog may also be generated in controlled specified quantities locally at each nozzle as required to provide for a controllable fog application rate across the full apparatus width.

Abstract: Disclosed is a steam-shower apparatus and method including a supply of steam which is fed through a Coanda nozzle and along a path running parallel with one surface of the apparatus. The sheet to which the steam is to be applied runs parallel to this same surface of the machine, but in a direction opposite to the direction of the flow of steam. The sheet travels along a path spaced slightly from the surface of the machine, and the flow of steam runs the entire length of this surface heating the sheet as it flows in the opposite direction. The apparatus may be divided into several sections so that the sheet may be profiled along certain regions which are defined by these sections. In addition, means are included for altering the volume of flow to any one of the particular sections.