Abstract: A method for fabricating a Fresnel lens or other lens having a structured surface such as refractive and/or diffractive bi-focal or other multi-focal lenses includes press-coating the structured surface with a low or very low refractive index coating material. The coating is sufficient thick to adequately cover the structured surface so that a smooth coating surface with good optical properties is obtained, for example in the case of a Fresnel structure a thickness greater than 1.5 times and less than 5 times the Fresnel structure height, and is cured in situ. A film, e.g., of PET, PC or PU or a film stack, e.g. a TAC/PVA/TAC film stack is prepared and a heat melting adhesive is applied to the side of the film or film stack to be contacted with the coated structured surface of the lens blank. The film or film stack is then laminated to the cured coating.

Abstract: A method for producing an ophthalmic lens comprised of a base lens and a film structure bound to said base lens includes a pressure-free heating. Said heating is performed after assembling the film structure with a semi-finished lens (1), and before said semi-finished lens is machined for obtaining the base lens. Although a maximum heating temperature is higher than a glass-transition temperature of the semi-finished lens, no image distortion and optical aberration is produced for the final ophthalmic lens. The maximum heating temperature is also lower than a glass-transition temperature of the film structure.

Abstract: A bi-layer adhesive and a method for laminating a film onto an optical article utilizing the bi-layer adhesive are described. A method for laminating the film onto an optical article and the bi-layer adhesive for use in the method are also described. The bi-layer adhesive includes a latex adhesive layer and an HMA layer sequentially disposed on the film and dried to form a solid layer of uniform thinness throughout to provide optical quality. Various types of films may be employed to provide an optical function. Following optional pre-treatment steps, the bi-layer adhesive is coated on to the film. An optical hot press technique is used to deliver heat and pressure over a short period of time to form a functionally-enhanced optical article with high adhesive strength.

Abstract: A method for laminating a film on to an optical article and a bi-layer adhesive for use in the method. The bi-layer adhesive includes a latex adhesive layer and an HMA layer sequentially disposed on the film and dried to form a solid layer of uniform thinness throughout to provide optical quality. Various types of films may be employed to provide an optical function. Following optional pre-treatment steps, the adhesives are coated on to the film. An optical hot press technique is used to deliver heat and pressure over a short period of time to form a functionally-enhanced optical article with high adhesive strength.

Abstract: A method for laminating a functional film on to an optical base element and a tri-layer adhesive system for use in the method. The tri-layer adhesive includes a first latex adhesive layer disposed on the functional film and a second latex adhesive layer disposed on the optical base element. An HMA layer is disposed in between the latex layers to form a tri-layer adhesive to permanently retain the functionalized film on the optical base element. The method includes first coating a latex adhesive on the functional film and second coating a latex adhesive on the optical base element. An HMA is then coated on to one of the dried latex adhesive layers. The film is hot pressed on to the optical base element with the HMA sandwiched in between the latex layers to form a laminated optical device.

Abstract: A method for fabricating a Fresnel lens or other lens having a structured surface such as refractive and/or diffractive bi-focal or other multi-focal lenses includes press-coating the structured surface with a low or very low refractive index coating material. The coating is sufficient thick to adequately cover the structured surface so that a smooth coating surface with good optical properties is obtained, for example in the case of a Fresnel structure a thickness greater than 1.5 times and less than 5 times the Fresnel structure height, and is cured in situ. A film, e.g., of PET, PC or PU or a film stack, e.g. a TAC/PVA/TAC film stack is prepared and a heat melting adhesive is applied to the side of the film or film stack to be contacted with the coated structured surface of the lens blank. The film or film stack is then laminated to the cured coating.

Abstract: A method for producing an ophthalmic lens comprised of a base lens and a film structure bound to said base lens includes a pressure-free heating. Said heating is performed after assembling the film structure with a semi-finished lens (1), and before said semi-finished lens is machined for obtaining the base lens. Although a maximum heating temperature is higher than a glass-transition temperature of the semi-finished lens, no image distortion and optical aberration is produced for the final ophthalmic lens. The maximum heating temperature is also lower than a glass-transition temperature of the film structure.

Abstract: A process for manufacturing a polarized optical device and the resulting optical device. In the process, an optical device is coated with an adhesive. A PVA polarizing film is moistened to render it formable. The PVA polarizing film is laminated on to the adhesive coating so that the PVA polarizing film forms to the shape of the optical device. The film, adhesive, device ensemble is then heat annealed. The PVA polarizing film is then contacted with a boric acid solution to crosslink the PVA so that it can withstand use and further processing. A polarized optical device includes an adhesive disposed between an optical base element and a PVA polarizing film.

Abstract: A method for laminating a functional film on to an optical base element and a tri-layer adhesive system for use in the method. The tri-layer adhesive includes a first latex adhesive layer disposed on the functional film and a second latex adhesive layer disposed on the optical base element. An HMA layer is disposed in between the latex layers to form a tri-layer adhesive to permanently retain the functionalized film on the optical base element. The method includes first coating a latex adhesive on the functional film and second coating a latex adhesive on the optical base element. An HMA is then coated on to one of the dried latex adhesive layers. The film is hot pressed on to the optical base element with the HMA sandwiched in between the latex layers to form a laminated optical device.

Abstract: A method for laminating a film on to an optical article and a bi-layer adhesive for use in the method. The bi-layer adhesive includes a latex adhesive layer or a specific silane adhesive and an HMA layer sequentially disposed on the film and dried to form a solid layer of uniform thinness throughout to provide optical quality. Various types of films may be employed to provide an optical function. Following optional pre-treatment steps, the adhesives are coated on to the film. An optical hot press technique is used to deliver heat and pressure over a short period of time to form a functionally-enhanced optical article with high adhesive strength.

Abstract: A process for edging an optical lens for conforming the optical lens to the size and shape of a lens frame into which the optical lens is to be accommodated, said process comprising: a) providing an optical lens having a convex surface, the convex surface being provided with an anti-smudge topcoat rendering the optical lens inappropriate for edging; b) fixing a mounting element on the convex surface of the optical lens, preferably on its center, by means of an adhesive pad adhering both to the mounting element and the convex surface of the optical lens to form a mounting element/optical lens assembly; c) placing the mounting element/optical lens assembly in a grinding machine so that the optical lens is firmly maintained; and d) edging the optical lens to the intended size and shape, wherein, prior to step (b) of fixing the mounting element, the anti-smudge topcoat on the convex surface of the optical lens is pre-treated with a solvent selected from the group consisting of alkanols and dialkylketones under a

Abstract: A method for laminating a film on to an optical article and a bi-layer adhesive for use in the method. The bi-layer adhesive includes a latex adhesive layer and an HMA layer sequentially disposed on the film and dried to form a solid layer of uniform thinness throughout to provide optical quality. Various types of films may be employed to provide an optical function. Following optional pre-treatment steps, the adhesives are coated on to the film. An optical hot press technique is used to deliver heat and pressure over a short period of time to form a functionally-enhanced optical article with high adhesive strength.

Abstract: A method for laminating a functional film on to a plastic injection molded lens. An outer layer of the film is selected to perform an HMA-type function when subjected to the heat and pressure of the mold. After forming the lens, the mold is open and the film is loaded in to the empty insert. The residual heat and pressure bonds the film via the HMA to the lens, in a press lamination process. A functionally enhanced lens having a film intimately laminated on to one side.

Abstract: A method for laminating a functional film on to a plastic injection molded lens. An outer layer of the film is selected to perform an HMA-type function when subjected to the heat and pressure of the mold. After forming the lens, the mold is open and the film is loaded in to the empty insert. The residual heat and pressure bonds the film via the HMA to the lens, in a press lamination process. A functionally enhanced lens having a film intimately laminated on to one side.

Abstract: A process for edging an optical lens for conforming the optical lens to the size and shape of a lens frame into which the optical lens is to be accommodated, said process comprising: a) providing an optical lens having a convex surface, the convex surface being provided with an anti-smudge topcoat rendering the optical lens inappropriate for edging; b) fixing a mounting element on the convex surface of the optical lens, preferably on its center, by means of an adhesive pad adhering both to the mounting element and the convex surface of the optical lens to form a mounting element/optical lens assembly; c) placing the mounting element/optical lens assembly in a grinding machine so that the optical lens is firmly maintained; and d) edging the optical lens to the intended size and shape, wherein, prior to step (b) of fixing the mounting element, the anti-smudge topcoat on the convex surface of the optical lens is pre-treated with a solvent selected from the group consisting of alkanols and dialkylketones under a