Abstract: A method of producing synthesis gas is provided. The method includes feeding a waste plastic feedstock into a partial oxidation gasifier. The waste plastic feedstock includes one or more vitrification materials. The method also includes partially oxidizing the waste plastic within the partial oxidation gasifier to produce the synthesis gas.

Abstract: Processes and facilities for using one or more PET-containing materials as a feedstock to a chemical recycling facility, and in particular a solvolysis facility, are provided herein. The PET-containing materials used as feedstock may comprise colored plastic-containing mixtures derived as products or co-products from plastic reclaimer facilities and/or municipal recycling facilities. Such mixtures are generally undesirable or unusable to mechanical PET recycling facilities, and typically are sent to landfills and/or incinerators. However, the processes and facilities described herein make use of the PET and other plastics present in these otherwise undesirable or unusable colored plastic-containing mixtures.

Abstract: A chemical recycling process and facility for using one or more PET-containing materials as a feedstock to a chemical recycling facility, and in particular a solvolysis facility, are provided herein. The PET-containing materials used as feedstock may comprise PET-containing reclaimer co-products, PET-containing MRF products or co-products, sorted plastic-containing mixtures, and/or PET-containing waste plastic from a plastic article manufacturing facility. In particular, the PET-containing materials used as feedstock may comprise a quantity of PET-containing wet fines from a reclaimer facility.

Abstract: Processes and facilities for using one or more PET-containing materials as a feedstock to a chemical recycling facility, and in particular a solvolysis facility, are provided herein. The PET-containing materials used as feedstock may comprise a quantity of PET-containing solidified purge material. The PET-containing solidified purge material may be derived from various processes and facilities, including PET reclaimer facilities, manufacturers of PET articles, and/or a polymer manufacturing facilities. For example, he purge material may be the solidified purge material from an extrusion and/or pelletization process. Such solidified purge materials are generally undesirable or unusable to mechanical PET recycling facilities, and typically are sent to landfills and/or incinerators. However, the processes and facilities described herein make use of the PET and other plastics present in these otherwise undesirable or unusable solidified purge materials.

Abstract: A chemical recycling process and facility for turning one or more waste plastics into syngas are provided. Generally, the chemical recycling process involves: (a) liquefying at least one solid waste plastic to form a liquefied waste plastic; (b) introducing at least a portion of the liquefied waste plastic into a partial oxidation (POX) gasifier; and (c) converting at least a portion of the liquefied waste plastic in the POX gasifier into a syngas composition.

Abstract: Chemical recycling facilities for processing mixed waste plastic are provided herein. Such facilities have the capability of processing mixed plastic waste streams and utilize a variety of recycling facilities, such as, for example, solvolysis facility, a pyrolysis facility, a cracker facility, a partial oxidation gasification facility, an energy recovery facility, and a solidification facility. Streams from one or more of these individual facilities may be used as feed to one or more of the other facilities, thereby maximizing recovery of valuable chemical components and minimizing unusable waste streams.

Abstract: Processes and facilities for using one or more PET-containing materials as a feedstock to a chemical recycling facility, and in particular a solvolysis facility, are provided herein. The PET-containing materials used as feedstock may comprise a quantity of PET-containing dry fines. The PET-containing dry fines may be derived from various processes and facilities, including PET reclaimer facilities and/or manufacturers of PET articles. For example, the dry fines may be collected from solid-liquid separators and/or dust collectors from processes that include conveying, drying, densification, centrifugation processes, and/or grinding PET-containing plastic material. Such dry fines are generally undesirable or unusable to mechanical PET recycling facilities, and typically are sent to landfills and/or incinerators. However, the processes and facilities described herein make use of the PET and other plastics present in these otherwise undesirable or unusable dry fines.

Abstract: A process and system for liquefying and dehalogenating a waste plastic are provided. Generally, the process comprises: (a) liquefying solid waste plastic to produce a liquefied waste plastic; (b) heating at least a portion of the molten waste plastic in a heat exchanger to thereby provide a heated liquefied waste plastic; (c) sparging a stripping gas into the heated liquefied waste plastic to produce a multi-phase mixture; and (d) disengaging a gaseous phase from a liquid phase of the multi-phase mixture to thereby provide a halogen-enriched gaseous material and a halogen-depleted liquefied waste plastic.

Abstract: Provided herein are methods of producing synthesis gas (syngas) from aplastic material. The methods generally comprise feeding a wet waste plastic and/or liquified plastic stream and molecular oxygen (O2) into a partial oxidation (POX) gasifier. The wet waste plastic generally comprises the plastic material mixed with a liquid medium and has a liquid content of at least 2 weight percent. The wet waste plastic may be in the form of a plastic-containing slurry and/or may be derived from other processes that produce plastic-containing streams. The wet waste plastic may also be combined with a quantity of coal (or pet coke) before being fed to the gasifier. A partial oxidation reaction is performed within the gasifier by reacting at least a portion of the plastic material and the molecular oxygen to form the syngas.

Abstract: Chemical recycling facilities for processing mixed waste plastic are provided herein. Such facilities have the capability of processing mixed plastic waste streams and utilize a variety of recycling facilities, such as, for example, solvolysis facility, a pyrolysis facility, a cracker facility, a partial oxidation gasification facility, an energy recovery facility, and a solidification facility. Streams from one or more of these individual facilities may be used as feed to one or more of the other facilities, thereby maximizing recovery of valuable chemical components and minimizing unusable waste streams.

Abstract: Chemical recycling facilities for processing mixed waste plastic are provided herein. Such facilities have the capability of processing mixed plastic waste streams and utilize a variety of recycling facilities, such as, for example, solvolysis facility, a pyrolysis facility, a cracker facility, a partial oxidation gasification facility, an energy recovery facility, and a solidification facility. Streams from one or more of these individual facilities may be used as feed to one or more of the other facilities, thereby maximizing recovery of valuable chemical components and minimizing unusable waste streams.

Abstract: Chemical recycling facilities for processing mixed waste plastic are provided herein. Such facilities have the capability of processing mixed plastic waste streams and utilize a variety of recycling facilities, such as, for example, solvolysis facility, a pyrolysis facility, a cracker facility, a partial oxidation gasification facility, an energy recovery facility, and a solidification facility. Streams from one or more of these individual facilities may be used as feed to one or more of the other facilities, thereby maximizing recovery of valuable chemical components and minimizing unusable waste streams.

Abstract: Processes and facilities for using one or more PET-containing materials as a feedstock to a chemical recycling facility, and in particular a solvolysis facility, are provided herein. The PET-containing materials used as feedstock may comprise a quantity of PET and PVC-containing reclaimer flake reject. The PET and PVC-containing reclaimer flake reject may be derived from various plastic reclaimer separation processes, including density separation. Such flake reject materials are generally undesirable or unusable to mechanical PET recycling facilities due to the PVC content, and typically are sent to landfills and/or incinerators. However, the processes and facilities described herein make use of the PET and other plastics present in these otherwise undesirable or unusable flake reject materials.

Abstract: Processes and facilities for using one or more PET-containing materials as a feedstock to a chemical recycling facility, and in particular a solvolysis facility, are provided herein. The PET-containing materials used as feedstock may comprise a quantity of PET and metal-containing reclaimer co-product. The PET and metal-containing reclaimer co-product may comprise a quantity of plastic articles, plastic flakes, and/or plastic fines, and may be derived from plastic reclaimer separation processes such as eddy current separators. Such metal-containing co-products are generally undesirable or unusable to mechanical PET recycling facilities, and typically are sent to landfills and/or incinerators. However, the processes and facilities described herein make use of the PET and other plastics present in these otherwise undesirable or unusable metal-containing co-products.

Abstract: A polyethylene composition having a recycle content value is obtained by reacting a recycle content feedstock to make a recycle content polyethylene or by deducting from a recycle inventory a recycle content value applied to a polyethylene composition. At least a portion of the recycle content value in the feedstock or in an allotment obtained by a polyethylene manufacturer has its origin in recycled waste plastics.

Abstract: A process and system for liquefying and plasticizing a waste plastic in a pyrolysis film reactor are provided. More particularly, a liquefied waste plastic, which may include halogen-depleted molten waste plastics, may be pyrolyzed in a pyrolysis film reactor to form a pyrolysis oil and a pyrolysis gas. The pyrolysis film reactors may include a falling film reactor and/or an upflow film reactor.

Abstract: A polypropylene composition having a recycle content value is obtained by reacting a recycle content feedstock to make a recycle content polypropylene or by deducting from a recycle inventory a recycle content value applied to a polypropylene composition. At least a portion of the recycle content value in the feedstock or in an allotment obtained by a polypropylene manufacturer has its origin in recycled waste plastics.

Abstract: Amorphous polyolefins, such as propylene-ethylene copolymers, having a recycle content value are obtained by reacting a recycle content feedstock to make recycle content amorphous polyolefins or by deducting from a recycle inventory a recycle content value, which is applied to the amorphous polyolefins. At least a portion of the recycle content value in the feedstock or in an allotment obtained by an amorphous polyolefins manufacturer has its origin in recycled waste plastics.

Abstract: A hydrogen composition having a recycle content value is obtained by processing a recycle content feedstock to make a recycle content hydrogen or by deducting from a recycle inventory a recycle content value applied to a hydrogen composition. At least a portion of the recycle content value in the feedstock or in an allotment obtained by a hydrogen manufacturer has its origin in recycled waste plastics.

Abstract: Methods and systems are provided for the conversion of waste plastics into various useful downstream recycle-content products. More particularly, the present system and method involves integrating a pyrolysis facility with a cracker facility by introducing at least a stream of r-pyrolysis gas into the cracker facility. In the cracker facility, the r-pyrolysis gas may be separated to form one or more recycle content products, and can enhance the operation of the facility.